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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 540 (SLIDE/TILT ROOF - REPAIR INSTRUCTIONS - X5 (3.0i)) >> Mechanical Sun Roof Components >> 54 12 115 Removing and installing glass sliding/tilting sunroof lid

54 12 115 Removing and installing glass sliding/tilting sunroof lid

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, and 2001 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

For Special Tool identification, see SPECIAL TOOLS - X-5 (3.0i) .

Special Tools Required: 

Removal: 

Slowly slide roof-lining frame towards rear up to dimension (A).

Fig 1: Identifying Roof-Lining Frame Dimension (A)
G03256342Courtesy of BMW OF NORTH AMERICA, INC.
SLIDE ROOF-LINING FRAME ADJUSTING DIMENSION

A E39, E53 70 mm

Press switch in direction of "raise position" (fan setting) until lid is raised to max. setting.

Fig 2: Identifying Sliding/Tilting Sunroof Switch In Raise Position
G03256343Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Grasp the bellows by hand only at the first fold (1) (risk of damage).

Detach bellows starting from center (A) towards front and rear (B) from glass slide/tilt sunroof lid (2).

Fig 3: Detaching Bellows Starting From Center
G03256344Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) and (2) with special tool 00 2 130.

Fig 4: Removing Torx Screws
G03256345Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace removed screws (microencapsulation) or install old screws with Loctite 270.

Tighten down screws with special tool 00 9 250.

Tightening torque, (4 +/-0.5 N.m).

Raise glass slide/tilt sunroof lid (1) at rear until setting lever (2) can be levered out of retaining pin (3) of lid (1).

Fig 5: Locating Setting Lever And Retaining Pin
G03256346Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Place glass sunroof lid on a clean base/support.

Setting Lever With Retaining Screw: 

Release retaining screw (1) until assembly opening is free.

Raise setting lever (2) and unhook from slide (3).

Fig 6: Unhooking Setting Lever From Slide
G03256347Courtesy of BMW OF NORTH AMERICA, INC.

Setting Lever Without Retaining Screw: 

Inspect to see whether a retaining spring is present.

Press retaining spring at front downwards, raise setting lever (2) and unhook from sliding rail (3).

Installation: 

Install setting lever on left/right on glass sunroof lid. Retaining pin (1) must locate correctly in bore (2).

Fig 7: Identifying Retaining Pin And Bore
G03256348Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Note designation on right (R) or left (L) setting lever.

Replace screws (1) (microencapsulation) or refit old screws with Loctite 270.

Raise setting lever and insert screws (1) as far as they will go (do not tighten).

Fig 8: Locating Retaining Screw
G03256349Courtesy of BMW OF NORTH AMERICA, INC.

Setting Lever With Retaining Screw: 

Release retaining screw (2) until assembly opening is free.

Coat protruding thread with Loctite 270.

NOTE: Hardening of Loctite 270 takes about 30 minutes.

Setting Lever With And Without Retaining Screw: 

Install glass slide/tilt sunroof lid; in so doing, hook setting lever (1) at front correctly into sliding rail (2).

Fig 9: Hooking Setting Lever At Front Into Sliding Rail
G03256350Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Check that glass sunroof lid is securely seated. Press glass sunroof lid at front on left/right with ball of thumb from bottom to top. The glass sunroof lid must not be able to be raised.

Setting lever with retaining screw:

Open glass sunroof lid approx. 250 mm.

Carefully press glass sunroof lid upwards and screw in and tighten down securing screws (2) on left/right completely.

Fig 10: Identifying Securing Screw
G03256351Courtesy of BMW OF NORTH AMERICA, INC.

Setting Lever Without Retaining Screw: 

If setting levers with retaining screws (1) are fitted, do not install any retaining screws in thread (2).

Make sure retaining spring (1) is correctly seated.

Fig 11: Locating Retaining Spring
G03256352Courtesy of BMW OF NORTH AMERICA, INC.

Adjusting glass slide/tilt sunroof lid. Refer to 54 12 003 ADJUSTING GLASS SLIDING/TILTING SUNROOF LID  .