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12 63 520 Replacing main relay (M62, M54)

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, and 2001 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Switch off ignition.

Connect DIS Tester.

Detach sealing strips (1).

Fig 1: Detaching Sealing Strips
G03230462Courtesy of BMW OF NORTH AMERICA, INC.

Turn tommy bar through approx. 90°.

Remove cover.

Fig 2: Removing Cover
G03230463Courtesy of BMW OF NORTH AMERICA, INC.

Release lock (1).

Remove air funnel (2) towards top.

Fig 3: Removing Air Funnel
G03230464Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Remove cover (1) on control unit box.

Fig 4: Removing Control Unit Box Cover
G03230465Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Insert fixtures (1) of cover for control unit box in openings (2).

Fig 5: Inserting Fixtures Of Cover For Control Unit Box In Openings
G03230466Courtesy of BMW OF NORTH AMERICA, INC.

Order: 

  1. Main relay of Digital Motor Electronics.
  2. Engine fuses of Digital Motor Electronics.
    Fig 6: Identifying Digital Motor Electronics Main Relay And Engine Fuses
    G03230467Courtesy of BMW OF NORTH AMERICA, INC.

Notes On Troubleshooting: 

If the starter motor cranks the engine during the starting sequence but the engine fails to fire, then:

  1. Check engine fuses.
  2. If fuses are blown, replace them completely with fuse holder.
  3. Find out why fuses have blown.

    Continue troubleshooting as per DIS instructions.