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Front Suspension Assembly: Removal

WARNING: This page is about a different car, the 2003 BMW Z8, 2002 BMW Z8, 2001 BMW Z8, and 2000 BMW Z8. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lock steering wheel in straight ahead position.
  2. Draw off hydraulic fluid for power steering from tank. Do not re-use. Observe waste disposal regulations.
  3. Raise and support vehicle.
  4. Remove engine splash shield.
  5. Remove wheel assemblies.
  6. Remove brake calipers and suspend with wire. Disconnect electrical harness from ABS pulse sensors.
  7. CAUTION: It is very easy for paint damage to occur when special tool (00 0 200) is attached.
  8. Attach Engine Sling (00 0 200) to attachments (00 0 201/202/204 and 206), and support engine. See Fig 1 .
  9. Remove left and right engine mount retaining nuts.
  10. Remove bolt and separate steering shaft universal joint from steering gear.
  11. Disconnect power steering hoses from steering gear and plug openings.
  12. Remove screw above stabilizer bar on left and right sides. See Fig 2 .
  13. Remove screws and remove panel. See Fig 3 .
  14. Withdraw pin (1), pull out expansion rivet (2) and remove panel. See Fig 4 .
  15. Unfasten hydraulic line holders. Disconnect hydraulic lines from front axle support. Disconnect harness connector from ride level sensor.
  16. WARNING: Release screw connections of front axle support from vehicle side. There must be no personnel under the front axle.
  17. Using a floor jack, support front axle carrier. Remove axle carrier bolts from left and right sides.
  18. Remove 3 nuts from each shock tower.
  19. Carefully lower front suspension assembly. DO NOT permit strut assemblies to tilt or hang outward. Each spring strut must be held by an individual person during this procedure.
Fig 1: Supporting Engine With Special Tool (00 0 200
G00155777Courtesy of BMW OF NORTH AMERICA, INC.
Fig 2: Locating Side Retaining Bolt
G00079022Courtesy of BMW OF NORTH AMERICA, INC.
Fig 3: Locating Panel Bolts
G00079023Courtesy of BMW OF NORTH AMERICA, INC.
Fig 4: Locating Panel Retaining Pins
G00079024Courtesy of BMW OF NORTH AMERICA, INC.