LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 505 (Convertible, Hardtop, Sunroof - Repair) >> Convertible Top Linkage... >> 54 31 013 Replacing rear window in convertible top (Z3 roadster, M roadster)

54 31 013 Replacing rear window in convertible top (Z3 roadster, M roadster)

WARNING: This page does not describe the selected car, but rather 15 other vehicles, including the 2002 BMW Z3, 2002 BMW M Roadster, 2002 BMW M Coupe, 2001 BMW Z3, and 2001 BMW M Roadster. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Vehicle must be brought to room temperature of approx. 20°C. The rear window and the convertible top must not come into contact with solvents, greases etc. The work should be carried out with a second person.

Lower all side windows.

Unlock convertible top and lift somewhat.

NOTE: Protect rear window frame and side panels from damage.
Fig 1: Lowering All Side Windows
G03179134Courtesy of BMW OF NORTH AMERICA, INC.

Raise profile piping below center with folding leg and pull fabric approx. 100 mm out of profile piping.

Fig 2: Raising Profile Piping
G03179135Courtesy of BMW OF NORTH AMERICA, INC.
  1. Rear window.
  2. PVC profile piping.
  3. Sealing tape.
  4. Locking clip.
  5. Seam.
  6. Cover fabric.
  7. Top cloth (rear window tail strip).
  8. Zip fastener.
  9. Counter-support plate.
Fig 3: Identifying Components
G03179136Courtesy of BMW OF NORTH AMERICA, INC.

Bend over four claws on retaining clips on inside edge of rear window (below center) using screwdriver.

CAUTION: Do not damage zip fastener.
Fig 4: Bending Over Four Claws On Retaining Clips
G03179137Courtesy of BMW OF NORTH AMERICA, INC.

Remove counter-support plate from inside of rear window.

Fig 5: Removing Counter-Support Plate From Inside Of Rear Window
G03179138Courtesy of BMW OF NORTH AMERICA, INC.

Extract retaining clip from outside.

Fig 6: Extracting Retaining Clip
G03179139Courtesy of BMW OF NORTH AMERICA, INC.

Open zip fastener from inside with folding leg.

Fig 7: Opening Zip Fastener
G03179140Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten rear window from outside by applying gentle pressure and press inwards to remove.

NOTE: Completely remove residues of sealing tape from convertible top fabric by hand without using solvents.
Fig 8: Unfastening Rear Window
G03179141Courtesy of BMW OF NORTH AMERICA, INC.

Rear inside window:

Slide zip fastener slide onto underside of rear window on blue zip fastener tape.

CAUTION: When installing new rear window, protect from dirt and damage.
Fig 9: Sliding Zip Fastener
G03179142Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Assistant holds outside of rear window and ensures that zip fastener slide does not jam.

Insert second half of zip fastener on fabric cover into zip fastener slide so that both leading edges of fabrics (1) are flush with the zip fastener.

First link (2) connects on right or left.

Fig 10: Inserting Second Half Of Zip Fastener
G03179143Courtesy of BMW OF NORTH AMERICA, INC.

Maximum permitted offset: 1 link to right or left.

NOTE: If rear window is slightly wavy, then replace coupling member in other direction.
Fig 11: Replacing Coupling Member In Other Direction
G03179144Courtesy of BMW OF NORTH AMERICA, INC.

Slowly close zip fastener and remove zip fastener slide.

CAUTION: Zip fastener must not start opening at one end.
Fig 12: Closing Zip Fastener
G03179145Courtesy of BMW OF NORTH AMERICA, INC.

Close convertible top but do not lock it down.

NOTE: Check zip fastener (spiral) to ensure that it is closed all around.
Fig 13: Closing Convertible Top
G03179146Courtesy of BMW OF NORTH AMERICA, INC.

Insert retaining clip through zip fastener from outside.

Carefully position opening point for rear window.

Fig 14: Inserting Retaining Clip
G03179147Courtesy of BMW OF NORTH AMERICA, INC.

Fit counter-support plate to inside and bend claw fasteners into place.

Remove protective film from sealing tape.

NOTE: Countermeasures from outside required on the retaining clip.
Fig 15: Removing Protective Film From Sealing Tape
G03179148Courtesy of BMW OF NORTH AMERICA, INC.

Attach 100 mm of sealing tape on retaining clips flush with profile piping and remove protective film.

CAUTION: Place protective card on rear window with fleece face downwards to ensure that this is not damaged when working with the folding leg.
Fig 16: Removing Protective Film
G03179149Courtesy of BMW OF NORTH AMERICA, INC.

Raise profile piping with folding leg, insert leading edge of fabric and rub vigorously with folding leg.

NOTE: Counter support required from inside.
Fig 17: Raising Profile Piping With Folding Leg
G03179150Courtesy of BMW OF NORTH AMERICA, INC.

Raise profile piping (3) with folding leg (4) and insert leading edge of fabric (6).

CAUTION: Risk of damage to rear window.
  1. Rear window.
  2. Protective card.
  3. PVC profile piping.
  4. Folding leg.
  5. Sealing tape.
  6. Cover fabric.
  7. Seam.
  8. Zip fastener.
Fig 18: Raising Profile Piping
G03179151Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Folds are not permitted.

Rub leading edge of fabric with folding leg: counter-pressure required from inside.

Remove protective card.

Lock down convertible top.

CAUTION: Sealing tape must harden. For this reason, the fabric top must not be folded for the next 24 hours.