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11 31 034 Removing and installing/replacing right intake camshaft (N63)

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Special tools required: 

(cylinder bank 1 to 4) 

IMPORTANT: The intake camshaft must first be rotated in such a way that the camshaft is free from tension when the bearing caps are released (risk of damage)  .

Necessary preliminary tasks: 

IMPORTANT: No cam on the intake camshaft is permitted to press directly onto a roller cam follower.
With cylinder no. 1 at 150° before TDC firing position  there is no piston in the TDC position.

Rotate right intake camshaft (2) at dihedron with a fork wrench (1) into a suitable position.

NOTE: Illustration shows cyl. 5 to 8.
Fig 1: Checking Locking Of Camshaft Adjusters In Initial Setting
G09923520Courtesy of BMW OF NORTH AMERICA, INC.

Release bolts of camshaft bearings in sequence (10 to 1) in 1/2 turns.

Set down all bearing caps in a tidy and orderly fashion on special tool 11 4 480 .

Intake camshaft

Fig 2: Right Intake Camshaft Bearing Cap Bolts Tightening/Loosening Sequence (N63)
G09923521Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Used rocker arms (1) may only be reused in the same position.
NOTE: Rocker arms (1) are freely accessible after intake camshaft has been removed.
Do "not" remove rocker arm (1) on intake side.
Fig 3: Identifying Rocker Arms
G09923522Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Plain rectangular compression rings (1) can easily break.

If necessary, replace plain compression rings (1).

Press plain rectangular compression ring (1) on one side into groove, pull up on other side and unhook latch mechanism.

Carefully pull plain rectangular compression ring (1) apart and remove towards front.

Fig 4: Identifying Plain Rectangular Compression Rings
G09923523Courtesy of BMW OF NORTH AMERICA, INC.

Ends of plain rectangular compression rings (1) point upwards.

Make sure plain rectangular compression rings (1) are engaged at ends.

NOTE: The intake camshaft of cylinder bank 5 to 8 is marked with "E 5-8".
Fig 5: Identifying Camshaft Markings
G09923524Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Rocker arms (1) slip slightly when intake camshaft is fitted.
Make sure rocker arms (1) are secured as illustrated on hydraulic valve clearance compensating elements and on valves.

Align all rocker arms (1) straight.

Fig 6: Identifying Rocker Arms
G09923525Courtesy of BMW OF NORTH AMERICA, INC.

Coat all bearing positions with engine oil.

Fig 7: Locating Bearing Positions
G09923526Courtesy of BMW OF NORTH AMERICA, INC.

Insert intake camshaft.

Insert intake camshaft (1) so that cams point to side at cylinder 1 as shown in picture.

Fig 8: Inserting Intake Camshaft
G09923527Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not mix up the bearing caps of cylinders 1 to 4 and 5 to 8.
All bearing caps are coded and can only be installed in one position.

All bearing caps are marked with letters and numbers:

L = Cylinder bank 1-4.

R= Cylinder bank 5-8.

E = Intake side

A = Exhaust side

1 = designation, bearing point, from 1 to 5

Fig 9: Identifying Bearing Cap Markings
G09923528Courtesy of BMW OF NORTH AMERICA, INC.

Insert all bolts.

Tighten down bolts in sequence (1 to 10) in 1/2 turns.

Tightening torque: 11 31 6AZ .

Tightening torque: 11 31 7AZ .

Fig 10: Right Intake Camshaft Bearing Cap Bolts Tightening/Loosening Sequence (N63)
G09923529Courtesy of BMW OF NORTH AMERICA, INC.

Install INTAKE ADJUSTMENT UNITS .

Adjust VALVE TIMING .

Assemble engine.