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11 61 730 BMW leakage test for intake system (N63O1)

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Special tools required: 

IMPORTANT: Excess pressure and vacuum lines can be recognised by the size of their fasteners and are color-coded blue and red respectively.
Identification: 
  • Pressure line blue
  • Vacuum line red

Excess pressure and vacuum lines must not be mixed up.
Mixing up the lines will result in engine damage.

Necessary preliminary work: 

Ordering information:

Check intake system for leaks: 

For a precise leakage test, both clean air pipes must be closed with the special tool 2 358 459 .

Fasten clamp with 4 Nm.

Connect the pressure hose (1) with special tool 2 358 459 .

Fig 1: Checking Intake System For Leaks
G09875024Courtesy of BMW OF NORTH AMERICA, INC.

Insert the blue over overpressure lines into the pneumatic coupling (1) up to the limit position.

Fig 2: Identifying Pneumatic Coupling
G09875025Courtesy of BMW OF NORTH AMERICA, INC.

Insert the blue overpressure lines on the diagnosis auxiliary device 0 426 464 on the connector (1).

Connect the IMIB (3) with the connector (2) of the diagnosis auxiliary device by means of the hose 2 201 924.

Fig 3: Identifying IMIB, Connectors, And Special Tool (0 426 464)
G10043758Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Follow diagnosis instruction.

Leak detection with BMW smoke tester: 

Disconnect the overpressure line (2) on the diagnosis auxiliary device.

Connect pressure line (1) from the BMW smoke tester 2 353 954 with the overpressure line (2).

Fig 4: Connecting Pressure Line From BMW Smoke Tester With Overpressure Line
G09875027Courtesy of BMW OF NORTH AMERICA, INC.

Put the BMW smoke tester 2 353 954 into operation according to the operating instructions.

Fig 5: Identifying BMW Smoke Tester (2 353 954)
G09875028Courtesy of BMW OF NORTH AMERICA, INC.

Observe BMW diagnosis instructions.

Leaks on the air intake duct are detected by escaping smoke.