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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3897 (Body Equipment - Repair - F31) >> Front Door Trim Panel With Arm Rest >> 51 41 019 Removing and installing or replacing door handle on door trim, front left or right

51 41 019 Removing and installing or replacing door handle on door trim, front left or right

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Necessary preliminary tasks: 

NOTE: Door handle is welded to door trim panel only on initial installation. The door handle is screw-connected on second installation. If necessary, release screws instead of welding spots.
IMPORTANT: Risk of damage!
To avoid damaging the contact surface, only drill down to door trim panel area (3).

Drill out welding spots (1 and 2) on door trim panel (3) with drill 8 mm dia.

Remove weld residuals on door trim panel (3) and, if necessary, on door handle with scalpel (for heavy duty use).

Fig 1: Door Trim Panel Welding Spots
G10097366Courtesy of BMW OF NORTH AMERICA, INC.

Replacement: 

Saw off welding pins (1) along moulding (2).

Fig 2: Welding Pins
G10097367Courtesy of BMW OF NORTH AMERICA, INC.

Insert door handle in door trim panel.

Installation note: 

Welding pins (1) are not to protrude over door trim panel.

Fig 3: Door Trim Panel Welding Pins
G10097368Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Secure door handle with repair screws (1).

Tightening torque: 51 41 3AZ .

Fig 4: Door Handle Screws
G10097369Courtesy of BMW OF NORTH AMERICA, INC.