LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3891 (Engine - Repair - F31) >> Exhaust Manifold >> 18 40 040 Removing and installing, sealing/replacing the exhaust manifold (N47)

18 40 040 Removing and installing, sealing/replacing the exhaust manifold (N47)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2016 BMW 328i xDrive, 2016 BMW 328d xDrive, 2015 BMW 328i xDrive, 2015 BMW 328d xDrive, and 2014 BMW 328i xDrive. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Risk of burning!
Only perform this repair work on an engine that has cooled down.

Necessary preliminary tasks: 

Release screws (1).

Tightening torque: 11 71 1AZ .

Do not  release screws (2).

Fig 1: Screws
G09946376Courtesy of BMW OF NORTH AMERICA, INC.

Slacken nut (1).

Tightening torque: 18 31 5AZ .

Unfasten banjo bolt (2).

Tightening torque: 13 62 7AZ .

Replace sealing rings.

IMPORTANT: To ensure operational reliability, use stainless steel sealing washers.
Fig 2: Banjo Bolt
G09946377Courtesy of BMW OF NORTH AMERICA, INC.

Set exhaust pressure pipe onto its side.

Release screw (3).

Tightening torque: 18 31 6AZ .

Remove heat shield (4).

Release nuts along dashed line (1).

Tightening torque: 11 62 1AZ .

Remove exhaust manifold (2) from cylinder head.

Installation note: 

Clean connection points.

Replace gaskets.

Fig 3: Exhaust Manifold And Nuts Line
G09946378Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Manifold gaskets are graphite-coated on one side!

The graphite coating must be fitted on the manifold side.

Fig 4: Manifold Gaskets Graphite-Coated On Side
G09918680Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.

Check function of DDE.