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11 14 151 Replacing crankshaft radial seal (transmission side)

WARNING: This page is about a different car, the 2005 BMW 530i, 2005 BMW 525i, 2004 BMW 530i, and 2004 BMW 525i. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: This repair instruction is valid for the following engines:

Necessary preliminary tasks: 

Unfasten oil sump screws on transmission end.

Loosen oil pan.

Fig 1: Unfastening Oil Sump Screws On Transmission End
G03260499Courtesy of BMW OF NORTH AMERICA, INC.

Release screws in end cover at rear.

Carefully detach oil sump gasket from end cover, remove end cover.

NOTE: After removing end cover:
check oil sump gasket for damage.
If necessary, remove Oil Sump  and replace oil sump gasket.
Fig 2: Releasing Screws In End Cover At Rear
G03260500Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: As from 4/98, a new type of radial seal is used in the Series and as a replacement. This radial seal may only be supported with a "support bushing".

If the radial seal is supported without the support bushing (1) for more than six months, operational reliability will no longer be assured and the radial seal must not be used any further.

Fig 3: Identifying Crankshaft Radial Seal (1 Of 2)
G03260501Courtesy of BMW OF NORTH AMERICA, INC.

Distinguishing feature:

IMPORTANT: The sealing lip of the new version (1) is very sensitive and must not be kinked under any circumstances. Do not touch the sealing lip with your fingers.
Fig 4: Identifying Crankshaft Radial Seal (2 Of 2)
G03260502Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The end cover is offered in the kit with a radial seal.

If necessary, lift out the radial sealing ring and drive in new sealing ring using special tool 11 1 260 in conjunction with special tool 00 5 500.

Fig 5: Installing Crankshaft Radial Seal
G03260503Courtesy of BMW OF NORTH AMERICA, INC.

Check dowel sleeves (1) for damage and correct installation position.

Replace seal (2).

Apply thin, uniform coat of Drei Bond 1209 sealing compound to edges of joint on oil pan.

Fig 6: Checking Dowel Sleeve For Damage
G03260504Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not use special tool 11 2 213 for the new radial seal version.
Fig 7: Identifying Special Tool
G03260505Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: When fitting the end cover with radial seal on the crankshaft, it is only permitted to use the "support bushing (1)" as an installation tool.

Lubricate contact face of crankshaft.

IMPORTANT: Push on end cover with support bushing (1) straight and without tilting sideways.
Fig 8: Fitting End Cover With Radial Seal On Crankshaft
G03260506Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Screw threads (1) are coated with sealing compound.

Replace screws (1).

Insert all screws and tighten down end cover.

Fig 9: Replacing Screws
G03260507Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Keep the support bushing (1) of the new radial seal version as a "special tool", then render the special tool 11 2 213 unusable and dispose of it.

The old and new radial seal versions can be installed with the support bushing (1).

Fig 10: Identifying Support Bushing Of New Radial Seal Version
G03260508Courtesy of BMW OF NORTH AMERICA, INC.