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36 12 005 Replacing a run-flat technology or UHP tires

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NOTE: UHP tires = Ultra high-performance tires UHP tires are tires with an aspect ratio (Height: width) ≤ 45%, tires with speed rating ≥"V".
NOTE: Follow the tire fitting machine manufacturer's operating instructions.
It is absolutely essential to ensure that the equipment is in proper working condition and that there is no damage to the disc wheel and tire.
Balance WHEELS  after completing work.
IMPORTANT: For installation and removal work on run-flat tires and/or UHP tires on certified and approved tire fitting machines, the following successful training for the "Certified BMW tire fitter" is required.
Only approved and certified tire fitting machines may be used for installing run-flat tires and/or UHP tires!
Refer to the operating instructions of the respective tire fitting machine for details of the exact fitting procedure.
Use only BMW-approved plastic-covered mounting levers!
Use only BMW-approved tire-fitting paste.
IMPORTANT: Pirelli tires can happen to have two little holes in the tread pattern!
These two holes are production-related!
The presence of these two little holes in the tread pattern does not represent a fault and does not affect the performance and the efficiency of the tires in any way! 
Fig 1: Locating Tire Hole
G09849983Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Pay attention to different tire markings:
  • Position (1)  identification of BMW-approved tires. Ensure that only BMW-approved tires are fitted.
  • Position (2)  RSC is the abbreviation for un-flat ystem omponent (runflat tires).
  • Position (3)  Outside means outer side. The tire must be fitted so that the wording Outside is always situated on the outside of the rim.
    Fig 2: Identifying BMW Tire Mark
    G09849984Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Many tires are directional!
The arrow on the tire must point in the "Forward" direction of rotation!
IMPORTANT: Before removal:
  • Maintain tire air temperature of min +15°C. Refer to RECOMMENDATION FOR HEATING .
  • Clean wheel/tire unit
  • Remove valve insert (deflate tire)
  • Remove present balance weight

Dismantling of top tire bead: 

Press off tire bead from rim flange as much as possible with unseating roller (1).

Note position of sensor - do not unseat in this area!

If using a pressing-off tool (2), unseat 3 to 4 times around circumference maximum 1 cm from rim flange.

Observe pressing-off/unseating limitation.

Start at 90° or 270°.

Do not position at 0° or 180° Refer to following Fig 5.

Fig 3: Pressing Tire Bead From Rim Flange
G05477017Courtesy of BMW OF NORTH AMERICA, INC.

Apply sufficient lubricant as deeply as possible between wheel rim and tire. See LUBRICANT .

Fig 4: Applying Lubricant Between Wheel Rim And Tire
G05477018Courtesy of BMW OF NORTH AMERICA, INC.

Position mounting head (1) in direction of rotation before valve (2).

Position hold-down device at 0° to stop tire in wheel drop center.

Position tire iron (3) on fitting head.

Fig 5: Positioning Tire Iron On Fitting Head
G05477019Courtesy of BMW OF NORTH AMERICA, INC.

Lever tire bead (1) over rim flange with mounting lever.

IMPORTANT: Avoid damaging the wheel rim by using a suitable mounting lever with protective coating.
Make sure there is sufficient lubrication between tire bead and rim flange, apply lubricant if necessary. See LUBRICANT .
Fig 6: Removing Tire Bead Using Mounting Lever Over Rim Flange
G05477020Courtesy of BMW OF NORTH AMERICA, INC.

Allow tire fitting machine to rotate slowly, and relieve tension on hold-down device and rollers during rotation.

Dismantling of bottom tire bead: 

IMPORTANT: Apply sufficient lubricant between wheel rim and tire. See LUBRICANT .

Position mounting head (1) in direction of rotation before the sensor (2).

Position mounting lever (3) on mounting head (1).

Tire bead must be positioned entirely in wheel drop center opposite mounting head (1).

Fig 7: Positioning Mounting Lever On Mounting Head
G05477021Courtesy of BMW OF NORTH AMERICA, INC.

Lever tire bead (1) over rim flange with mounting lever.

IMPORTANT: Avoid damaging the wheel rim by using a suitable mounting lever with protective coating.

Allow fitting machine to rotate slowly.

Fig 8: Removing Tire Bead Over Rim Flange Using Mounting Lever
G05477022Courtesy of BMW OF NORTH AMERICA, INC.

Observe before mounting: 

Before Mounting: 

IMPORTANT: Apply lubricant to inside of top tire bead (1) and to outside of top and bottom tire sidewall (2) up to top decorative line. See LUBRICANT .
Fig 9: Identifying Lubricant Applying Area On Tire Bead And Side Wall
G05477023Courtesy of BMW OF NORTH AMERICA, INC.

Apply lubricant over entire well area. See LUBRICANT .

Lever sensor spare.

Fig 10: Applying Lubricant On Well Area
G05477024Courtesy of BMW OF NORTH AMERICA, INC.

Installation of bottom tire bead: 

Grip wheel and lay on tire.

IMPORTANT: Apply a light coating of LUBRICANT to the mounting head.
Fig 11: Identifying Bottom Tire Bead Lubricant Applying Area
G05477025Courtesy of BMW OF NORTH AMERICA, INC.

Position of the mounting head (1) as pictured.

IMPORTANT: Make sure tire is correctly positioned on fitting head. Position tire bead in relation to mounting head (1) in accordance with equipment manufacturer's specification.
Position sensor (RDC) (3) and valve minimum 10-15 cm before traction point/catching point (2).
Sensor must not be subjected to load.

Allow fitting machine to rotate slowly.

Guide tire in direction of rotation and press towards wheel drop center.

Fig 12: Positioning Mounting Head
G05477026Courtesy of BMW OF NORTH AMERICA, INC.

Installation of top tire bead: 

Position sensor (1) in relation to mounting head (2) as pictured.

IMPORTANT: Make sure tire is correctly positioned on fitting head. Position tire bead in relation to mounting head (2) in accordance with equipment manufacturer's specification.
Position sensor (RDC) (1) and valve min. 10- -15 cm before traction point/catching point ().
Sensor must not be subjected to load.
Fig 13: Positioning Sensor (RDC)
G05477027Courtesy of BMW OF NORTH AMERICA, INC.

Coat bead holding-down element (3) with lubricant and insert. See LUBRICANT .

Allow fitting machine to rotate slowly.

Insert additional bead holding-down elements (1) to hold the tire bead in wheel drop center.

The last part of the tire bead should jump over the rim flange in the sensor area.

Fig 14: Inserting Additional Bead Holding-Down Elements
G05477028Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Perform fitting in stages, take short breaks and relieve tension.
Avoid heavy deformations at the traction point.
Do not squash belt edge and side walls through hold-down devices.
Never use a tire iron as a holding-down element.

Filling/inflating tire: 

Remove all fitting aids.

IMPORTANT: Possibilities for safely mounting the wheel or incorporation in inflation apparatus should be utilised.
Observe instructions/conditions of trade association.
Observe national regulations!

Inflate with air (without valve insert).

Screw in valve insert and correct the tire pressure.

Observe notes on initialisation of the RUN FLAT INDICATOR  (RPA) or tire pressure control (USA=tire pressure control).

IMPORTANT: Advise the customer to avoid heavy acceleration and heavy braking during the initial period.
The assembly paste can cause the tire to turn on the wheel rim and give rise to imbalance.