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31 51 010 Replacing radial seal for drive flange of front axle differential (AWD)

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Special tools required: 

Necessary preliminary work: 

Mark position of nut with respect to shaft with punch marks (arrow).

Lever out lockplate (1) with a suitable tool.

Fig 1: Locating Lockplate
G09849136Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Do not  place special tool on threaded holes of drive flange.

Secure drive flange with special tool 23 0 020 against turning and release nut (1).

Fig 2: Securing Drive Flange Using Special Tool (23 0 020)
G09849137Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Mount special tool only with longer screws (M10x30) on drive flange.

Pull drive flange off drive shaft with special tool 33 1 150 .

Fig 3: Pulling Drive Flange
G09849138Courtesy of BMW OF NORTH AMERICA, INC.

Lever shaft seal (1) out of front axle differential with a suitable screwdriver (2).

Fig 4: Removing Shaft Seal
G09849139Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Drive in shaft seal with special tool 31 5 130 up to limit position.

Coat sealing lips of new shaft seal (1) with front axle differential oil.

Fig 5: Installing Shaft Seal Using Special Tool (31 5 130)
G09849140Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Do not tighten nut beyond punch marks. Otherwise the clamping sleeve will be damaged.

Clean drive flange and attach.

Tighten down nut until punch marks on nut and shaft are aligned.

Fig 6: Locating Lockplate
G09849136Courtesy of BMW OF NORTH AMERICA, INC.

Install new lockplate (1).

After installation: