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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3720 (Brakes - Repair - F12) >> Rear Brakes >> 34 21 745 Removing And Installing Or Replacing Rear Left Or Right Brake Caliper (TRW)

34 21 745 Removing And Installing Or Replacing Rear Left Or Right Brake Caliper (TRW)

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Necessary preliminary tasks: 

After completing repair work: BLEED BRAKE SYSTEM .

Press brake pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected.
This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.
Fig 1: Pressing Brake Pedal Down To Floor
G04754178Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Grip brake hose at square head (2) so that connecting piece cannot rotate in retaining bracket.

Disconnect brake hose from brake line (1).

Installation note: 

Tightening torque: 34 32 1AZ .

Fig 2: Brake Line With Square Head
G06889995Courtesy of BMW OF NORTH AMERICA, INC.

Release banjo bolt (1) on brake caliper.

Release holder (2) if necessary.

Installation note: 

Replace gaskets.

Tightening torque: 34 32 3AZ .

Fig 3: Banjo Bolt On Brake Caliper
G09915328Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Never twist brake hose when installing it and avoid all contact with components attached rigidly to the body.
NOTE: First tighten brake hose on brake caliper.
Insert brake hose in bracket and screw onto brake pipe.

Disconnect plug connection on parking brake actuator.

IMPORTANT: Switch off ignition at least 30 seconds before disconnecting the plug connection.

Unscrew guide bolts (1).

If necessary, grip at hexagon head (2).

Remove brake caliper (3).

Installation note: 

Replace guide bolts.

Tightening torque: 34 21 5AZ .

Fig 4: Brake Caliper, Hexagon Head And Guide Bolts
G06908324Courtesy of BMW OF NORTH AMERICA, INC.

The EMF actuator must be remounted if the brake caliper is replaced.

After installation, observe the following: switch on ignition and, using parking brake operating element, open parking brake once, close once and open again.



Necessary preliminary tasks: 

After completing repair work: BLEED BRAKE SYSTEM .

Press brake pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected.
This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.
Fig 1: Pressing Brake Pedal Down To Floor
G04754178Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Grip brake hose at square head (2) so that connecting piece cannot rotate in retaining bracket.

Disconnect brake hose from brake line (1).

Installation note: 

Tightening torque 34 32 1AZ .

Fig 2: Brake Line With Square Head
G06889995Courtesy of BMW OF NORTH AMERICA, INC.

Detach brake hose (1) from brake caliper.

Installation note: 

Tightening torque 34 32 3AZ .

Fig 3: Brake Caliper Brake Hose
G09915359Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Never twist brake hose when installing it and avoid all contact with components attached rigidly to the body.
NOTE: First tighten brake hose on brake caliper.
Insert brake hose in bracket and screw onto brake pipe.

Disconnect plug connection on parking brake actuator.

IMPORTANT: Switch off ignition at least 30 s before disconnecting the plug connection!

Unscrew guide bolts (1).

If necessary, grip at hexagon head (2).

Remove brake caliper (3).

Installation note: 

Replace guide bolts.

Tightening torque 34 21 5AZ .

Fig 4: Brake Caliper, Hexagon Head And Guide Bolts
G06908324Courtesy of BMW OF NORTH AMERICA, INC.

The EMF actuator must be remounted if the brake caliper is replaced.

After installation, observe the following: switch on ignition and, using parking brake operating element, open parking brake once, close once and open again.