32 41 430 Replacing ARS expandable hose section 1 (from hydraulic pump to expandable hose) (N63)

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Special tools required:

32 1 270

WARNING: DANGER OF POISONING if oil is ingested/absorbed through the skin!
DANGER OF INJURY if oil comes into contact with eyes and skin!

IMPORTANT: Adhere to the utmost cleanliness. Do not allow any dirt to enter the hydraulic system.
Do not draw off hydraulic fluid (risk of contamination).
Close off line connections with seal plug. 32 1 270

Recycling:

Catch and dispose of hydraulic fluid in a suitable collecting vessel.

IMPORTANT: Pressure line and connections must be provided with suitable seal plugs 32 1 270 immediately after removal!

Necessary preliminary tasks:

Lower FRONT AXLE SUPPORT
Remove AIR CONDITIONING COMPRESSOR

Undo screws (3) and pull expandable hose off vane pump.

Tightening torque 32 41 13AZ .

Release screws (4).

Tightening torque 32 41 14AZ .

Installation note:

Replace sealing rings.

Make sure hydraulic lines are laid without tension and with sufficient distance to adjoining components.

Fig 1: Identifying Hose Clamp, Plug Connection And Screws

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Release holder (1).

Fig 2: Identifying Holder

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Release nut (1) from line clip.

Fig 3: Identifying Line Clip And Nut

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Release screws (1) from flange.

Tightening torque 37 13 8AZ .

Release holder in front axle support (see arrow) of pressure line (2).

Tightening torque 32 41 12AZ .

Fig 4: Releasing Holder In Front Axle Support

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Remove expandable hose in downward direction.

IMPORTANT: When assembling, make sure that in succession only the seal plugs of the line to be fitted are removed.
When fitting lines, do not tilt connectors (sealing rings!) and connect fully before screwing.

After installation:

Carry out START UP DYNAMIC DRIVE OPERATION
Check pipe connections for leaks