LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3680 (Collision - Body Panel Repair (F10)) >> Luggage Compartment Floor >> 41 12 557 Stripping Operations - Replacing Luggage Compartment Floor, Middle (Tail Panel Removed) (Hybrid)

41 12 557 Stripping Operations - Replacing Luggage Compartment Floor, Middle (Tail Panel Removed) (Hybrid)

WARNING: This page does not describe the selected car, but rather 50 other vehicles, including the 2016 BMW M5, 2016 BMW ActiveHybrid 5, 2016 BMW 550i xDrive, 2016 BMW 550i, and 2016 BMW 535i xDrive. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: High-voltage system - danger to life
Compliance with the following points is mandatory before beginning work:
NOTE: Owing to the different engine variants and equipment specifications, not all the components are taken into consideration.
The following list basically represents the removal sequence.
  • Remove Battery (61 21 010 )
  • Remove High-Voltage Battery Unit (61 25 010 )
  • Remove exhaust system (18 00 020 )
  • Remove heat shield
  • Remove front and rear spare wheel well trim panel

Undo nut and place ground connection (1) to one side. Tightening torque 41 34 2AZ .

Undo screws and place relay (2) to one side.

Release wiring harness (3) and place to one side.

Release positive battery cables (4) and lay to one side.

Fig 1: Identifying Positive Battery Cables, Wiring Harness, Ground Connection
G09916028Courtesy of BMW OF NORTH AMERICA, INC.
Fig 2: Identifying Plug Connection, Upholstery, Cable Channel, Wiring Harness, Negative Terminal Battery Cable
G09916029Courtesy of BMW OF NORTH AMERICA, INC.

Release wiring harness (1) and place to one side.

Open cable channel (2). Remove wiring harness and place to one side. Remove cable channel.

Disconnect plug connection (3).

Remove upholstery (4).

Remove NEGATIVE TERMINAL BATTERY CABLE (5).

Release plastic nut and place component (6) to one side.

Push wiring harness with grommet outwards.