Identifying Special tools Required For Wiring Repairs

• 61 1 150
• 61 1 190
• 61 4 320
• 61 8 084
• 61 9 020
• 61 9 029
• 61 9 041
• 61 9 042
• 61 9 043
• 61 9 044

Repair ranges I, II, III for vehicle electrical system

1. Order No.: 81 24 9 408 080
2. Order No.: 81 24 9 408 300
3. Order No.: 81 24 9 408 400

Fig 1: Identifying Wiring Harness Repair Kit 61 8 084

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Repair range IV for vehicle electrical system, special tool 61 9 020:

Contents:

• Special tool 61 9 041 (hand pliers)
• Special tool 61 9 042 (matrix)
• Special tool 61 9 043 (wire stripper)
• Special tool 61 9 044 (matrix)

Fig 2: Identifying Wiring Harness Repair Kit 61 9 029

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 9 043 (wire stripper with wire cutter) for cutting and stripping wires.

Handling:

Cutting to length and stripping insulating from cables

Fig 3: Identifying Cutting And Wire Stripping Tool 61 9 043

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Special tool 61 9 041 (hand pliers) with special tool 61 9 042 (matrix) for crimping connectors and contact tubes for fan connectors up to a wire cross-section of 2.5 mm2 and for pushing on contact tubes for fan connectors.

Handling:

Crimping stop parts (contacts).

Fan connector for retrofitting/repairs.

Fig 4: Identifying Hand Pliers 61 9 041

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Special tool 61 9 041 (hand pliers) with special tool 61 9 044 (matrix) for crimping cable guide and strain relief device on antenna elbow plug.

Handling:

Antenna elbow plug on radio receiver.

Fig 5: Identifying Hand Pliers 61 9 041 With Matrix For Crimping Cable Guide 61 9 044

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Special tool 61 1 150 (release and pressing-out tool) for:

• Releasing Round Plug Housings
• Releasing Relay Carriers
• Pressing Out Contacts Removing Indicator Lights

Handling:

Opening plug housings and removing contacts of different plug systems

Fig 6: Identifying Releasing And Pressing-Out Tool Kit 61 1 150

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Repair kit for ignition cables and for crimping fan connector receptacles 4 mm²

Handling:

Crimping stop parts (contacts).

Service Information 1 03 89 (037)

Fig 7: Identifying Ignition Cables & Fan Connector Repair Kit

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Special tool 61 4 320 (crimping set with pliers) for:

• Cutting to length and stripping insulation from optical fibers
• Crimping optical fibers
• Crimping MPQ contacts
• Crimping MQS contacts

Fig 8: Identifying Crimping Set With Pliers 61 4 320

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Special tool 61 1 190 pliers for insulation displacement connector for repairing ribbon cables.

Handling:

Repairing ribbon cables.

Fig 9: Installing Ribbon Cable Pliers 61 1 190

Courtesy of BMW OF NORTH AMERICA, INC.