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61 13 ... Crimping annular contacts

WARNING: This page is about a different car, the 2003 BMW X5 and 2002 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

CrimpacII crimping pliers from repair kit 1 are used to crimp annular contacts.

Fig 1: Identifying CrimpacII Crimping Pliers
G03256487Courtesy of BMW OF NORTH AMERICA, INC.

Open crimping pliers (1).

NOTE: Place contact (2) in designated nest (observe wire cross-section) with particular care. Make sure it is exactly positioned.

Insert annular contact (2) in crimping pliers (1).

Fig 2: Inserting Annular Contact Into Pliers
G03256488Courtesy of BMW OF NORTH AMERICA, INC.

Close crimping pliers (1) gently and keep closed.

NOTE: Follow procedure for cutting and stripping insulation from cables.

Feed stripped cable (1) into annular contact (2) completely.

Fig 3: Feeding Stripped Cable (1) Into Annular Contact
G03256489Courtesy of BMW OF NORTH AMERICA, INC.

Close crimping pliers (3) fully.

Open crimping pliers (3) and remove cable (2).

NOTE: Check contact for correct crimping.