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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3639 (Manual Transmission - Repair) >> Bearing In Housing, Sealing Ring >> 23 12 059 Replacing radial shaft seal for output flange (GS6-53BZ/DZ)

23 12 059 Replacing radial shaft seal for output flange (GS6-53BZ/DZ)

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Special tools required: 

IMPORTANT: After completion of repair work, check transmission oil level  . See 00 11 229 CHANGING/TOPPING UP/CHECKING GEAR OIL IN MANUAL TRANSMISSION or 00 11 229 CHANGING/TOPPING UP/CHECKING GEAR OIL IN MANUAL TRANSMISSION .
Use only approved transmission oil. Refer to OPERATING FLUIDS .
Failure to comply with this instruction will result in serious damage to the transmission.

Necessary preliminary tasks: 

Tasks are described in Removing propeller shaft  . See 26 11 000 REMOVING AND INSTALLING COMPLETE PROPELLER SHAFT (INSERTED - FLEXIBLE DISC AT REAR) or 26 11 000 REMOVING AND INSTALLING COMPLETE PROPELLER SHAFT (CONSTANT-VELOCITY JOINT) .

Brace output flange with special tool 23 0 020 .

Undo collar nuts with special tool 23 0 200 .

Installation note: 

Mark flange with thermo crayon and heat to min. 80°- 100°.

WARNING: Risk of burning! Fit flange wearing suitable protective gloves only!
Fig 1: Removing Collar Nut Using Special Tool (23 2 320)
G04726037Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not drive on flange.

Secure collar nut with Loctite 243.

Detach output flange (1) with special tool 33 1 150 and adapter plate 33 1 154 from output shaft.

Fig 2: Removing Output Flange Using Special Tool (33 1 150) And Adapter Plate (33 1 154)
G04742232Courtesy of BMW OF NORTH AMERICA, INC.

Release screw on special tool 23 3 210 .

23 3 210 Push special tool over output shaft and screw firmly into sealing ring.

Fig 3: Pushing Special Tool Over Output Shaft
G04726039Courtesy of BMW OF NORTH AMERICA, INC.

Insert screw into special tool 23 3 210 again and continue turning until sealing ring is pulled out of transmission housing.

If necessary, remove ring spring of sealing ring.

Fig 4: Inserting Screw Into Special Tool (23 3 210)
G04726040Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Coat sealing lips of new radial shaft seal with transmission oil.

Drive radial shaft seal fully home using special tool 23 3 230 and plastic hammer.

Fig 5: Installing Radial Seal Using Special Tool (23 3 230)
G04726041Courtesy of BMW OF NORTH AMERICA, INC.