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34 33 071 Replacing vacuum hose for brake booster

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IMPORTANT: Before beginning work, fully press the brake pedal several times to reduce the vacuum pressure in the brake booster. This makes it easier to remove the vacuum hose.
Vacuum hose and non-return valve are welded together and are replaced together as a single unit.

Necessary preliminary tasks: 

IMPORTANT: Do not kink vacuum line.
Vacuum line and brake lines must not touch each other in area of brake booster!
Contact with surrounding components is only permitted at the designated toothed rings!
Check vacuum line for ease of movement after reinstalling mounting bracket for windscreen wiper system.

Detach vacuum line (1) from brake booster (2).

Installation  :

Check seal (3), replace if necessary.

Fig 1: Identifying Vacuum Line, Brake Booster And Seal
G06890018Courtesy of BMW OF NORTH AMERICA, INC.

Remove seal (1).

Release screws (2) and remove bulkhead upper section (3).

Release screws (4).

Fig 2: Identifying Bulkhead Upper Section, Seal And Screws
G06890019Courtesy of BMW OF NORTH AMERICA, INC.

Gently pull bulkhead upper section middle (1) upwards and

Feed out line penetration (2) towards top.

Fig 3: Identifying Bulkhead Upper Section Middle And Line Penetration
G06890020Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect vacuum line (1) from vacuum pump (2).

Unclip vacuum line (1) in water box from holders and remove.

Fig 4: Identifying Vacuum Line And Pump
G06890021Courtesy of BMW OF NORTH AMERICA, INC.


IMPORTANT: Before beginning work, fully press the brake pedal several times to reduce the vacuum pressure in the brake servo. This makes it easier to remove the vacuum hose.
Vacuum hose and non-return valve are welded together and are replaced together as a single unit.

Necessary preliminary tasks: 

IMPORTANT: Do not kink vacuum line.
Vacuum line and brake lines must not touch each other in area of brake booster!
Contact with surrounding components is only permitted at the designated toothed rings!
Check vacuum line for ease of movement after reinstalling mounting bracket for windscreen wiper system.

Detach vacuum line (1) from brake servo (2).

Installation note: 

Check gasket (3), replace if necessary.

Fig 1: Identifying Vacuum Line, Brake Booster And Seal
G06890018Courtesy of BMW OF NORTH AMERICA, INC.

Remove gasket (1).

Unfasten screws (2).

Remove bulkhead upper section (3).

Fig 2: Identifying Bulkhead Upper Section, Screws And Gasket
G06890023Courtesy of BMW OF NORTH AMERICA, INC.

Release quick-release coupling (1).

Unclip vacuum line (2) from penetration (3).

Fig 3: Identifying Vacuum Line, Penetration, And Quick-Release Coupling
G06890024Courtesy of BMW OF NORTH AMERICA, INC.