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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3489 (Seats - Repair (ACTIVEHYBRID)) >> Front Seat, Normal, Electric >> 52 14 886 Replacing gas cartridge for crash-active headrest on left or right (from 06/2010)

52 14 886 Replacing gas cartridge for crash-active headrest on left or right (from 06/2010)

WARNING: This page is about a different car, the 2011 BMW X6 and 2010 BMW X6. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Read and comply with SAFETY REGULATIONS for handling airbag modules and pyrotechnical belt tensioners.
Incorrect handling may result in triggering of the crash-active headrest and thereby cause injury.

Switch off the ignition!

Necessary preliminary work:

IMPORTANT: Renewal of pyrotechnics may be carried out up to 5 times.
Triggering frequency is denoted on the sticker on the head restraint carrier.
Labels are available as spare parts.

Starting situation: 

Head restraint is in the crash position after activation.

Fig 1: Identifying Head Restraint
G08573385Courtesy of BMW OF NORTH AMERICA, INC.

Unclip the pushbutton (1).

NOTE: Preloaded spring behind pushbutton.
Fig 2: Removing Pushbutton Using Tool
G08573386Courtesy of BMW OF NORTH AMERICA, INC.

Removing cover: 

Press the cover (1) at the top and bottom simultaneously and pull towards rear.

First the left-hand side, then the right-hand side.

Fig 3: Locating Pressing Point On Cover
G08573387Courtesy of BMW OF NORTH AMERICA, INC.

Disconnecting the pyrotechnical unit: 

Unlock plug connection(1) AND DISCONNECT.

Fig 4: Identifying Pyrotechnical Unit Plug Connection
G08573388Courtesy of BMW OF NORTH AMERICA, INC.

Removing pyrotechnical unit: 

Unclip pyrotechnical unit (1) from the attachment points.

Fig 5: Locating Pyrotechnical Unit Attachment Points
G08573389Courtesy of BMW OF NORTH AMERICA, INC.

Procedure for installing pyrotechnical unit: 

Bringing head restraint together: 

Pull out the complete release mechanism for pushbutton with a screwdriver (1).

Hold position of release mechanism.

Fig 6: Removing Pushbutton Release Mechanism Using Screwdriver
G08573390Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: A second person is required for this task.

Firmly press the front section of the head restraint (1) towards rear until limit position.

Keep position pressed.

Fig 7: Pressing Head Restraint Front Section
G08573391Courtesy of BMW OF NORTH AMERICA, INC.

Press the head restraint until the marked deployment range of the pyrotechnical unit is uncovered.

Fig 8: Locating Head Restraint
G08573392Courtesy of BMW OF NORTH AMERICA, INC.

Inserting the pyrotechnical unit: 

Insert cotter pin of pyrotechnical unit (1) in the uncovered area.

Firmly clip in the pyrotechnical unit (1).

Installation note: 

Make sure the pyroactivator is correctly seated in the latch mechanism.

Fig 9: Locating Pyrotechnical Unit Attachment Points
G08573393Courtesy of BMW OF NORTH AMERICA, INC.

Laying wiring harness: 

Secure wiring harness (1) in carrier section with strain relief.

CONNECT AND LOCK plug connection.

Make sure once again that the pyrotechnical unit (1) is correctly seated in the retaining lugs.

Fig 10: Locating Pyrotechnical Unit And Carrier Section Wiring Harness Clamps
G08573394Courtesy of BMW OF NORTH AMERICA, INC.

Mounting cover: 

Clip cover onto support section.

Fit the cover and listen for it to snap into place on the left and right.

Fig 11: Identifying Cover Support Section
G08573395Courtesy of BMW OF NORTH AMERICA, INC.

Mounting the pushbutton: 

Insert the pushbutton with spring.

Fig 12: Identifying Pushbutton And Spring
G08573396Courtesy of BMW OF NORTH AMERICA, INC.

Perform function check: 

Check the comfort adjustment.

Installation note: 

Correct assembly can be checked by looking at the distance between the front section of the head restraint and the pushbutton.

Move the front section in completely and compare the distance.

Fig 13: Checking Comfort Adjustment
G08573397Courtesy of BMW OF NORTH AMERICA, INC.