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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3486 (Exhaust System - Repair (N63; ACTIVEHYBRID)) >> Exhaust Pipe With Suspension >> 41 11... Removing and installing left and right holders for cross-strut

41 11... Removing and installing left and right holders for cross-strut

WARNING: This page is about a different car, the 2011 BMW X6 and 2010 BMW X6. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: High-voltage system - danger to life!
WARNING: The following points must be strictly observed prior to starting work: 

Necessary preliminary tasks:

Remove right CHARGE AIR COOLER

NOTE: Shown without assemblies for purposes of clarity.
An angle drill is required to perform the task.

Following parts are required (refer to BMW Electronic Parts Catalogue - EPC):

Carry over the operation shown symmetrically to the other side of the vehicle.

Drill out 3 welding spots in area (1). In so doing, drill through holder (2) and panel directly behind.

Take off holder (2).

Fig 1: Identifying Holder And Welding Spots Area
G06179240Courtesy of BMW OF NORTH AMERICA, INC.

Smooth moldings in area of welding spot (1).

Fig 2: Identifying Welding Spot
G06179241Courtesy of BMW OF NORTH AMERICA, INC.

Carry over the operation shown symmetrically to the other side of the vehicle.

Drill out 2 bores (1) on body to 9 mm dia.

Carry out corrosion protection measures on drilled holes (body and holder).

Fig 3: Identifying Bores On Body
G06179242Courtesy of BMW OF NORTH AMERICA, INC.

Carry over the operation shown symmetrically to the other side of the vehicle.

Set 2 blind rivet nuts (1) M6 with rivet gun.

Fig 4: Setting Blind Rivet Nuts M6 With Rivet Gun
G06179243Courtesy of BMW OF NORTH AMERICA, INC.

Carry over the operation shown symmetrically to the other side of the vehicle.

Screw down holder in areas (1) with 2 screws and plain washers.

In area (2) screw down holder with screw, nut and plain washers.

Fig 5: Identifying Screw Down Holder Areas
G06179244Courtesy of BMW OF NORTH AMERICA, INC.