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11 36 047 Removing and installing/renewing inlet and exhaust adjustment units on left side (N63 hybrid)

WARNING: This page is about a different car, the 2011 BMW X6 and 2010 BMW X6. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: High-voltage system - danger to life!
IMPORTANT: When the engine is shut down, the inlet and exhaust adjustment unit is normally locked in its initial position.
The situation may arise in some individual cases where this initial position is not reached and the camshaft can continue to be rotated in the adjustment range of the adjustment unit.
Where central bolts are not greased at the bolt contact points up to engine number 20024295  , the camshaft adjuster must be renewed due to safety reasons.
The central bolts is greased from engine number 20024296  .

(cylinder bank 5 to 8) 

Necessary preliminary tasks:

To release central bolts, use special tool 11 9 890 or grip at hexagon head of camshaft.

Fig 1: Removing Central Bolts Using Special Tool (11 9 890)
G06178663Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: If special tool 11 9 890 can not be fitted, it is necessary when releasing the central bolt to grip the hexagon head of the respective camshafts.

Release central bolts (1 and 2) of inlet and exhaust adjustment units.

Installation: 

Replace central bolts after releasing.

Fig 2: Identifying Adjustment Unit Central Bolts
G06178664Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Check whether head of central bolt (1) is greased (see arrow in illustration).
If no grease can be seen on the bolt head of central bolt (1), the intake and exhaust camshaft adjuster must be renewed due to safety reasons.

Installation: 

Coat contact face of central bolt (1) with copper paste.

Fig 3: Locating Central Bolt Head Greased Area
G06178590Courtesy of BMW OF NORTH AMERICA, INC.

Release hexagon socket screw.

Release special tool 11 9 900 at knurled screws and remove.

Fig 4: Positioning Of Special Tool (11 9 900) On Chain Tensioner
G06178562Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Remove upper tensioning rail (2).

NOTE: Shown without special tools for purposes of clarity.
Fig 5: Identifying Upper Tensioning Rail And Screws
G06178667Courtesy of BMW OF NORTH AMERICA, INC.

Remove central bolt (2) of inlet adjustment unit.

Installation: 

Replace central bolts after releasing.

Fig 6: Identifying Adjustment Unit Central Bolts
G06178664Courtesy of BMW OF NORTH AMERICA, INC.

Detach inlet adjustment unit (1) in direction of arrow from inlet camshaft.

Fig 7: Removing Inlet Adjustment Unit From Inlet Camshaft
G06178669Courtesy of BMW OF NORTH AMERICA, INC.

Feed out inlet adjustment unit (2) from timing chain (1).

Lift out inlet adjustment unit (2).

Fig 8: Identifying Inlet Adjustment Unit And Timing Chain
G06178670Courtesy of BMW OF NORTH AMERICA, INC.

Remove central bolt (1) of exhaust adjustment unit.

Installation: 

Replace central bolts after releasing.

Fig 9: Identifying Adjustment Unit Central Bolts
G06178664Courtesy of BMW OF NORTH AMERICA, INC.

Detach exhaust adjustment unit (1) in direction of arrow from exhaust camshaft.

Fig 10: Removing Exhaust Adjustment Unit From Exhaust Camshaft
G06178672Courtesy of BMW OF NORTH AMERICA, INC.

Feed out exhaust adjustment unit (2) from timing chain (1).

Lift out exhaust adjustment unit (2).

Fig 11: Identifying Inlet Adjustment Unit And Timing Chain
G06178673Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Danger of mix-up:
Intake and exhaust adjustment units are different.
Mixing up the inlet and exhaust adjustment units will cause damage to the engine.
  1. Inlet adjustment unit (1) is marked with ON 
  2. Exhaust adjustment unit (2) is marked with OFF 
    Fig 12: Identifying Inlet And Exhaust Adjustment Units
    G06178674Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Coat contact face of central bolt (1) with copper paste.

Fig 13: Locating Central Bolt Head Greased Area
G06178590Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Position of adjustment units in relation to timing chain can be freely selected.

Feed adjustment unit into timing chain and position on camshafts.

Insert central bolts (1 and 2) on adjustment units without gaps.

Release central bolts (1 and 2) by 90°  .

Fig 14: Identifying Adjustment Unit Central Bolts
G06178664Courtesy of BMW OF NORTH AMERICA, INC.

Fit sliding rail (2) and secure with screws (1).

Tightening torque: 11 31 4AZ .

Fig 15: Identifying Upper Tensioning Rail And Screw
G06178677Courtesy of BMW OF NORTH AMERICA, INC.

Get special tool 11 9 890 ready for securing camshafts.

Fig 16: Securing Camshaft Using Special Tools
G06178588Courtesy of BMW OF NORTH AMERICA, INC.

Place special tool 11 9 893 on exhaust camshaft.

Fig 17: Fitting Special Tool (11 9 893) On Exhaust Camshaft
G06178568Courtesy of BMW OF NORTH AMERICA, INC.

Fit special tool 11 9 893 on intake camshaft.

Fig 18: Fitting Special Tool (11 9 893) On Intake Camshaft
G06178569Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Align exhaust and intake camshafts so that special tools 11 9 893 lie on the cylinder head without any gap.

Screw special tool 11 9 894 into cylinder head.

Fig 19: Positioning Of Special Tool (11 9 893) On Inlet And Exhaust Camshafts
G06178591Courtesy of BMW OF NORTH AMERICA, INC.

Press special tool 11 9 892 down with special tool 11 9 891 .

Fig 20: Positioning Of Special Tool (11 9 892) On Special Tool (11 9 893)
G06178592Courtesy of BMW OF NORTH AMERICA, INC.

Screw in special tool 11 9 900 .

Pretension timing chain with special tool 11 9 900 .

Preload hexagon socket screw with special tool 00 9 250 to 0.6 Nm. 

Fig 21: Positioning Of Special Tool (11 9 900) On Chain Tensioner
G06178562Courtesy of BMW OF NORTH AMERICA, INC.

Check special tools 11 9 190 for correct seating.

Fig 22: Securing Vibration Damper Using Special Tool (11 9 190)
G06178565Courtesy of BMW OF NORTH AMERICA, INC.

Tighten down central screw (1 and 2) of the adjustment units with special tool 00 9 120 .

Tightening torque 11 36 1AZ .

Fig 23: Identifying Inlet And Exhaust Adjustment Unit Central Bolts
G06178589Courtesy of BMW OF NORTH AMERICA, INC.

Remove special tools 11 9 190 and 11 8 570 .

Crank engine at central bolt twice in direction of rotation until engine returns to 150° before cylinder no. 1 firing TDC position. 

Mount special tool 11 8 570 on vibration damper with a bolt.

Secure special tool 11 9 190 in 150° firing TDC position cylinder 1. 

Fig 24: Securing Vibration Damper Using Special Tool (11 9 190)
G06178565Courtesy of BMW OF NORTH AMERICA, INC.

Check TIMING  again.

Remove all special tools.