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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3476 (Brakes - Repair (ACTIVEHYBRID)) >> Front Brakes >> 34 11 519 Removing and installing/replacing left or right front brake caliper

34 11 519 Removing and installing/replacing left or right front brake caliper

WARNING: This page is about a different car, the 2011 BMW X6 and 2010 BMW X6. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad).

Necessary preliminary tasks:

After completing work, bleed braking system. See BLEEDING BRAKE SYSTEM WITH DSC  or REPLACING FLUID IN ABS/ASC+T BRAKE SYSTEM .

Press clutch pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected.
This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.
Fig 1: Locating Clutch Pedal Support
G08577732Courtesy of BMW OF NORTH AMERICA, INC.

Detach retainer (1) from bracket on spring strut in upward direction.

Installation: 

Retainer (1) must be felt and heard to snap into place.

Ensure correct seating in guide.

Fig 2: Detaching Retainer From Bracket On Spring Strut
G08577733Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Grip brake hose at square head (2) so that connecting piece can not rotate in retaining bracket.

Disconnect brake hose from brake line (1).

Installation: 

Tightening torque 34 32 1AZ .

Fig 3: Identifying Brake Line And Square Head
G08577734Courtesy of BMW OF NORTH AMERICA, INC.

Detach brake hose from brake caliper (1).

Installation: 

Tightening torque 34 32 2AZ .

Fig 4: Identifying Brake Caliper
G08577735Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: First tighten brake hose on brake caliper.
Move wheels into straight-ahead position.
Insert brake hose in bracket and screw onto brake pipe.
Never twist brake hose when installing it and avoid all contact with parts attached rigidly to the body.

Release screws (1).

Installation: 

Tightening torque 34 11 2AZ .

Detach brake caliper in direction of arrow from swivel bearing.

Fig 5: Detaching Brake Caliper From Swivel Bearing
G08577736Courtesy of BMW OF NORTH AMERICA, INC.