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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3413 (COLLISION - BODY PANEL REPAIR (F02) 760Li) >> Side Frame And Door Pillars >> 41 21 510 Replacing Front Left Door Post (Front Side Panel Removed) >> Installing door post, front

Installing door post, front

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Clean bonding surfaces (1) with cleaning agent R1.

Apply sealant to cavity sealing (2). See CAVITY ACOUSTIC BAFFLE (EXPANDED)  or CAVITY ACOUSTIC BAFFLE (NOT EXPANDED) .

Apply adhesive to bonding surfaces.

Fig 1: Identifying Bonding Surfaces And Cavity Sealing
G08471374Courtesy of BMW OF NORTH AMERICA, INC.

Install new parts and reinforcement plates with alignment bracket or universal mount.

At the same time, make sure water drain hose of slide/tilt sunroof is correctly fitted.

In areas (1), rivet new part with blind rivets N7.

Fig 2: Identifying Bore Holes
G08471375Courtesy of BMW OF NORTH AMERICA, INC.

In areas (1), rivet new part with blind rivets N7.

Weld new part in area (2).

Fig 3: Identifying Blind Rivets Area And Weld Area
G08471376Courtesy of BMW OF NORTH AMERICA, INC.

Install side frame connection new part and rivet with blind rivets.

Area Blind rivet N7 Blind rivet N3
1 1  
2   2

Weld new parts in the remaining joint areas.

Fig 4: Identifying Blind Rivet Areas
G08471377Courtesy of BMW OF NORTH AMERICA, INC.

MAG-weld new part in areas (1).

To do so, apply 10 mm long fillet welds at spacing of 15 mm.

Weld new part in the remaining joint areas.

Fig 5: Identifying MAG-Weld Areas
G08471378Courtesy of BMW OF NORTH AMERICA, INC.