41 63 003 Replacing Cover Bowl

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2015 BMW 760Li, 2014 BMW 760Li, 2013 BMW 760Li, 2012 BMW 760Li, and 2011 BMW 760Li. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks:

Remove FLAP FOR FUEL FILLER NECK

NOTE: Carry over schematic representation to the relevant vehicle type.

IMPORTANT: Deformation of the sheet metal flanges in the side panel and the wheel arch results in permanent vehicle leakage. Carry out removal/installation with great care.

The following new body parts are required (refer to BMW Electronic Parts Catalogue ETK):

(1) Filler bowl

Fig 1: Identifying Filler Bowl
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Release rubber collar (1) from cover bowl (2) by pressing inward.

NOTE: Rubber collar (1) remains attached to vehicle.

Fig 2: Identifying Rubber Collar And Cover Bowl

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Press retaining strap (1) inwards and remove.

Remove grommets (2).

NOTE: Grommets (2) are replaced with new cover bowl.

Fig 3: Identifying Retaining Strap And Grommets

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Turn sleeve (1) through approx. 45° and pull out in direction of arrow.

Fig 4: Turning Sleeve Approx 45°

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Installation:

Locks (1) on left/right of cover (2) must not be damaged.

Fig 5: Identifying Locks And Left/Right Of Cover

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NOTE: For purposes of clarity, picture shows cover bowl removed.

Insert screwdriver to specified measurement a and unlock cover bowl catch.

Measurement a = approx. 10 mm

Fig 6: Inserting Screwdriver To Cover Bowl Catch

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Keep cover bowl tensioned with pliers (1).

Unlock catches individually with screwdriver (2).

Unlock catches in following order:

Top left
Bottom left
Top right
Bottom right

Move screwdriver in opposite direction at both lower catches.

Fig 7: Unlocking Catches Using Screwdriver

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Close hinge arm (1).

IMPORTANT: Do not damage sheet metal flange of side panel.

Carefully twist out cover bowl (2) at first at rear in direction of arrow from side panel and remove.

Fig 8: Closing Hinge Arm

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Preparation of new part:

Remove rubber collar (1) from new part.

Fig 9: Identifying Rubber Collar

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Installation:

Fit approx. 0.5 m long cable (1) in groove on rubber collar (2).

Fig 10: Identifying Long Cable And Rubber Collar

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Installation:

Install cover bowl (1).

Thread ends of cable (2) outwards.

Align bottom rubber collar (3) with recess (see arrow in illustration).

Pull rubber collar (3) over the cover bowl by pulling the ends of cables (2).

Fig 11: Identifying Cover Bowl, Cable And Rubber Collar

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Installation:

Slowly pull out cable ends (2).

Press rubber collar (1) into groove with special tool 00 9 321 .

Fig 12: Identifying Rubber Collar And Cable Ends

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Installation:

Cover bowl (2) must snap into place 4 times.

After installing, carefully check cover bowl at clips for secure fit.

There must be no discernible gap between the sealing lip of the cover bowl and the side panel in the area.

Make sure rubber collar (1) is correctly seated (watertightness).

Fig 13: Identifying Rubber Collar And Cover Bowl

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Installation:

Catches (1) on ejector (2) must not be damaged.

Check protective cap (3) for correct seating.

(Watertightness!)

Fig 14: Identifying Catches, Ejector And Protective Cap

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