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67 11 555 Removing and installing/replacing actuator drive for fuel filler flap

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Necessary preliminary tasks: 

Unclip cable guide (1) and plastic clip (2).

Partially remove insulating mat (3) in working area.

Fig 1: Identifying Insulating Mat With Cable Guide And Plastic Clip
G06886577Courtesy of BMW OF NORTH AMERICA, INC.

Slacken screws (1)

Carefully feed actuator drive (3) out of guides (4).

Unlock plug connection (5) and disconnect.

IMPORTANT: Risk of damage:
To prevent damaging locking pin guide (2), do not tilt actuator drive (3).

Installation note: 

Make sure actuator drive for fuel filler flap is correctly adjusted. It must be possible to lock or unlock the fuel filler flap completely.

Fig 2: Identifying Actuator Drive, Guide, Plug Connection, Locking Pin Guide And Screws
G06886578Courtesy of BMW OF NORTH AMERICA, INC.

Replacement: 

Unhook emergency operation tensioning strap (2) from clamp (1) and remove from locking pin (3) of actuator drive (4).

Fig 3: Identifying Clamp, Tensioning Strap, Locking Pin And Actuator Drive
G06886579Courtesy of BMW OF NORTH AMERICA, INC.

Turn sleeve (1) with a suitable tool (e.g. pointed pliers) approx. 45° in direction of arrow and pull out of receptacle (2).

Fig 4: Pulling Out Receptacle
G06886580Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Make sure sleeve (1) is correctly seated on locking pin for fuel filler flap (2).

Fig 5: Identifying Sleeve And Fuel Filler Flap
G06886581Courtesy of BMW OF NORTH AMERICA, INC.