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41 63 003 Replacing cover bowl: Notes

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Special tools required: 

Necessary preliminary tasks: 

NOTE: Carry over schematic representation to the relevant vehicle type.
IMPORTANT: Deformation of the sheet metal flanges in the side panel and the wheel arch results in permanent vehicle leakage. Carry out removal/installation with great care.

Following new body parts are required (refer to BMW Electronic Parts Catalogue):

Release rubber collar (1) from cover bowl (2) by pressing inward.

NOTE: Rubber collar (1) remains attached to vehicle.
Fig 2: Identifying Rubber Collar And Cover Bowl
G08471824Courtesy of BMW OF NORTH AMERICA, INC.

Press retaining strap (1) inwards and remove.

Remove grommets (2).

NOTE: Grommets (2) are replaced with new cover bowl.
Fig 3: Identifying Retaining Strap And Grommets
G08471825Courtesy of BMW OF NORTH AMERICA, INC.

Turn sleeve (1) through approx. 45° and pull out in direction of arrow.

Fig 4: Turning Sleeve To 45 Degrees
G08471826Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Locks (1) on left/right of cover (2) must not be damaged.

Fig 5: Identifying Left/Right Cover And Locks
G08471827Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: For purposes of clarity, picture shows cover bowl removed.

Insert screwdriver to specified measurement a and unlock cover bowl catch.

Measurement a = approx. 10 mm

Fig 6: Releasing Cover Bowl Catch Using Tool
G08471828Courtesy of BMW OF NORTH AMERICA, INC.

Keep cover bowl tensioned with pliers (1).

Unlock catches individually with screwdriver (2).

Unlock catches in following order:

  1. Top left
  2. Bottom left
  3. Top right
  4. Bottom right

Move screwdriver in opposite direction at both lower catches.

Fig 7: Unlocking Catches Using Tool
G08471829Courtesy of BMW OF NORTH AMERICA, INC.

Close hinge arm (1).

IMPORTANT: Do not damage sheet metal flange of side panel.

Carefully twist out cover bowl (2) at first at rear in direction of arrow from side panel and remove.

Fig 8: Twisting Cover Bowl
G08471830Courtesy of BMW OF NORTH AMERICA, INC.