New part preparation

WARNING: This page is about a different car, the 2011 BMW 750xi, 2011 BMW 750Lxi, 2010 BMW 750xi, and 2010 BMW 750Lxi. However, it is still accessible from the selected car via links, so may be relevant.

Open welded connections in area (1).

Fig 1: Identifying Welded Connections Area

G08505427

Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in area (1).

Remove metal section (2).

Fig 2: Identifying Metal Section And Weld Joints Area

G08505428

Courtesy of BMW OF NORTH AMERICA, INC.

Adjust and secure the luggage compartment floor (1).

Set 5 4.2 mm dia. bore holes in area (2).

Fig 3: Identifying Boot Floor Laterally And Bore Holes Area

G08505429

Courtesy of BMW OF NORTH AMERICA, INC.

Set 3 4.2 mm dia. bore holes in area (1).

Fig 4: Identifying Weld Joints Area

G08505430

Courtesy of BMW OF NORTH AMERICA, INC.

Set 11 4.2 mm dia. bore holes in area (1).

Fig 5: Identifying Weld Joints Area

G08505431

Courtesy of BMW OF NORTH AMERICA, INC.

Set six 4.2 mm dia. bore holes in area (1).

Remove new parts and deburr bore holes.

Fig 6: Identifying Welded Connections Area

G08505432

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Do not grind new part and body in area of bonding surfaces.