LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3322 (Collision - Body Panel Repair (F01, F02)) >> Luggage Compartment Floor >> 41 12 557 Replacing Middle Luggage Compartment Floor (Tail Panel Has Been Removed) >> Installing luggage compartment floor and side member reinforcements

Installing luggage compartment floor and side member reinforcements

WARNING: This page is about a different car, the 2011 BMW 750xi, 2011 BMW 750Lxi, 2010 BMW 750xi, and 2010 BMW 750Lxi. However, it is still accessible from the selected car via links, so may be relevant.

Clean all  bonding surfaces with cleaning agent R1.

Apply adhesive to bonding surfaces.

Install new parts and rivet with blind rivets.

Perform MAG welding throughout to new part in area (1).

Set 20 mm MAG welds at a distance of 15 mm in area (2).

IMPORTANT: Risk of damage to adhesive area!
Avoid applying excessive heat to the neighboring adhesive areas!
Fig 1: Identifying MAG Welding Areas
G08505439Courtesy of BMW OF NORTH AMERICA, INC.

Weld new parts in area (5).

(1) to (4) = Adhesive riveted areas.

Fig 2: Identifying Side Member Adhesive Rivets Holes Area
G08505440Courtesy of BMW OF NORTH AMERICA, INC.