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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3322 (Collision - Body Panel Repair (F01, F02)) >> Luggage Compartment Floor >> 41 12 535 Replace Luggage Compartment Floor And Both Side Members (Tail Panel Trim Removed) >> Installing luggage compartment floor, center, left and right

Installing luggage compartment floor, center, left and right

WARNING: This page is about a different car, the 2011 BMW 750xi, 2011 BMW 750Lxi, 2010 BMW 750xi, and 2010 BMW 750Lxi. However, it is still accessible from the selected car via links, so may be relevant.

Clean all  bonding surfaces with cleaning agent R1.

Apply adhesive to bonding surfaces.

Install new parts and rivet with blind rivets.

Perform MAG welding throughout to new part in area (1).

Set 20 mm MAG welds at a distance of 15 mm in area (2).

IMPORTANT: Risk of damage to adhesive area!
Avoid applying excessive heat to the neighboring adhesive areas!
Fig 1: Identifying MAG Welding Application Areas
G08507891Courtesy of BMW OF NORTH AMERICA, INC.

Weld new parts in area (5).

(1) to (4) = Adhesive riveted areas.

Fig 2: Identifying Adhesive Rivets Areas
G08507892Courtesy of BMW OF NORTH AMERICA, INC.

After hardening of the adhesive install 4 EMC SCREWS  in the areas (1).

Fig 3: Identifying EMC Screws Installing Areas
G08507893Courtesy of BMW OF NORTH AMERICA, INC.