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51 48 070 Removing and installing/replacing sound insulation on left or right rear door

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IMPORTANT: INSTRUCTIONS FOR SOUND INSULATION  are an essential part of these repair instructions and must be followed without fail.
Do not detach sound insulation in jerks (risk of damage).
Ensure watertightness of sound insulation after every repair (water ingress).

Necessary preliminary tasks 

If necessary, disconnect plug connection (1).

Position of sealing bead (3).

Feed wires (2) out of sound insulation (4).

Fig 1: Identifying Plug Connection, Wires, Sealing Bead And Sound Insulation
G08529428Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: When cutting through sealing bead (1), do not damage sound insulation (2) and if necessary cable.

With a suitable sharp cutting tool (3) cut through sealing bead (1) of sound insulation (2) in the area to be detached.

Fig 2: Cutting Sealing Bead Of Sound Insulation Using Sharp Cutting Tool
G08529429Courtesy of BMW OF NORTH AMERICA, INC.

Clean bonding area with adhesive remover.

Air drying time: 1 minute

IMPORTANT: Adhesive areas must be dry and free of dust and grease.
Once it has been cleaned, do not touch the adhesive area with bare hands.
NOTE: Replacement:
Lay 6 mm dia. butyl rope in specified adhesive area.
Heat butyl rope (hot-air blower) and press down firmly on sound insulation all round.
Contact pressure with hand roller: approx. 20 N/cm2
Manual contact pressure: approx. 10 N/cm2
NOTE: Firm thumb pressure has approx. 30 N/cm2
NOTE: Position of butyl rope (1) on sound insulation (2).
Fig 3: Identifying Butyl Rope And Sound Insulation
G08529430Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: A marking (2) is provided all round on the sound insulation (1).
Butyl rope (3) rests on or inside the marking (2).
Fig 4: Identifying Sound Insulation, Marking And Butyl Rope
G08529431Courtesy of BMW OF NORTH AMERICA, INC.