LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3217 (Engine - Repair) >> Camshaft >> 11 31 038 Removing and installing/renewing right exhaust camshaft (S63)

11 31 038 Removing and installing/renewing right exhaust camshaft (S63)

WARNING: This page is about a different car, the 2013 BMW X5 M, 2012 BMW X5 M, 2011 BMW X5 M, and 2010 BMW X5 M. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

Cylinders 1-4 

IMPORTANT: Risk of damage! 
The exhaust camshaft must first be rotated in such a way that the camshaft is free from tension when the bearing caps are released.

Necessary preliminary tasks: 

IMPORTANT: No cam on the exhaust camshaft is permitted to press directly onto a roller cam follower.
With cylinder no. 1 at 150° before firing TDC  there is no piston in the TDC position.

Rotate exhaust camshaft (2) at dihedron with a fork wrench into a suitable position.

Fig 1: Rotating Camshafts Using Fork Wrench
G06178520Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The intake camshaft of cylinder bank 5-is marked "E 5-8".
Fig 2: Identifying Cylinder Bank Intake Camshafts Marking
G06178524Courtesy of BMW OF NORTH AMERICA, INC.

Release bolts of camshaft bearings in sequence (10 to 1) in 1/2 turns.

Set all bearing caps down in special tool 11 4 480 in a neat and orderly fashion.

Remove roller tappet from bearing caps (2 and 3) of high-pressure pump and lay down in special tool 11 4 480 .

Remove left exhaust camshaft and lay down in special tool 11 4 480 .

Fig 3: Right Exhaust Camshaft Bearing Cap Bolts Tightening/Loosening Sequence (N63)
G06178551Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Rocker arms (1) of can slip slightly when inlet camshaft is fitted.
Make sure rocker arms (1) are secured as illustrated on hydraulic valve clearance compensating elements and on valves.

Align all rocker arms (1) straight.

Fig 4: Identifying Rocker Arms
G06178522Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Plain compression rings (1) can easily break.

If necessary, replace plain compression rings (1).

Press compression ring (1) on one side into groove, pull up on other side and remove catch.

Carefully pull plain rectangular compression ring (1) apart and remove towards front.

Ends of compression rings (1) point upwards.

Make sure compression rings (1) are engaged at ends.

Fig 5: Identifying Plain Compression Rings
G04739838Courtesy of BMW OF NORTH AMERICA, INC.

Coat all bearing points with engine oil.

Fig 6: Locating Compression Rings
G06178554Courtesy of BMW OF NORTH AMERICA, INC.

Install exhaust camshaft (1).

Turn exhaust camshaft (1) until cams point to side at cylinder no. 1 as shown in graphic.

Fig 7: Identifying Exhaust Camshaft
G06178555Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Bearing caps of cylinders 1-4 and cylinders 5-8 must not be interchanged.
All bearing caps are coded and can only be installed in one position.

All bearing caps are marked with letters and numbers:

  1. L = Cylinder bank 1-4.
  2. R = Cylinder bank 5-8.
  3. E = Intake side
  4. A = Exhaust side
  5. 1 = Marking, bearing point, from 1 to 5
    Fig 8: Identifying Bearing Caps Coded Markings
    G06178538Courtesy of BMW OF NORTH AMERICA, INC.

Insert all bolts.

Tighten down bolts in sequence (1 to 10) in 1/2 turns.

Tightening torque 11 31 6AZ .

Tightening torque 11 31 7AZ .

Fig 9: Right Exhaust Camshaft Bearing Cap Bolts Tightening/Loosening Sequence (N63)
G06178551Courtesy of BMW OF NORTH AMERICA, INC.

Install right INLET AND EXHAUST ADJUSTMENT UNITS .

Adjust VALVE TIMING .

Assemble engine.