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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3143 (Collision - Body Panel Repair (F01, F02) (AWD)) >> Support Members >> 41 11 542 Cover For Side Member At Rear (Rear Side Panel Removed)

41 11 542 Cover For Side Member At Rear (Rear Side Panel Removed)

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Read contents of BODY, GENERAL .

Use only approved SPOT-WELDING APPARATUS  for repairs.

The following new bodywork parts are required:

Removal 

Open weld joints in area (1).

Fig 1: Identifying Weld Joints Area
G08510834Courtesy of BMW OF NORTH AMERICA, INC.

View from below:

Open weld joint (1).

Fig 2: Identifying Welded Joint Area
G08510835Courtesy of BMW OF NORTH AMERICA, INC.

View from inside:

Open weld joint (1).

Remove side member cover.

Fig 3: Identifying Side Member Cover Weld Joint
G08510836Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part 

Detach side wall.

Open welded connections in area (1) and remove side member cover (2).

Fig 4: Identifying Side Member Cover And Welded Connection Area
G08510837Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

Install new part and weld.

NOTE: Apply repair welding spots in area of sill bottom edge to existing welding spots on new component/car. This is necessary because the adhesive between the spot flanges acts as an insulator.