Removing Roof Outer Skin

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View of passenger compartment above driver's seat.

Operation is described on the left side. Right side identical.

Release screw (1).

Release rivets (2) and remove holder (3).

Fig 1: Identifying Rivets, Holder And Screw

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Release rivets (2) and remove earth strap (2).

NOTE: Do not damage earth strap.

Replace if necessary, part number 61 12 7 213 377

Also release earth straps on left and right above rear seat.

IMPORTANT: Only the special rivets may be used to fit the earth straps!

Fig 2: Identifying Earth Strap And Rivets

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Fig 3: Identifying Bonded Connections

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Heat bonded connection (6) with hot air blower until adhesive is loosened, then release.

In so doing, proceed in sections (1 to 4), starting at rear left.

Heat bonded connection (5) from passenger compartment and release.

IMPORTANT: Extract vapors and gases.

Primed surface must not be damaged.

Do not use any metallic tools.

Carefully drive in plastic or wooden wedge (1) at heated section. The wedge creates tension between roof outer skin and body.

IMPORTANT: Do not exert force to drive in wedge. If the wedge cannot be driven in, continue heating roof outer skin on adhesive flange over a large area (max. 180 °C).
Carry out operation with a 2nd person helping.

Fig 4: Removing Roof Outer Skin

Courtesy of BMW OF NORTH AMERICA, INC.

Heat next section until roof outer skin has detached from body. Reapply plastic wedge.

Repeat procedure until roof outer skin is completely detached.

Take off roof outer skin.