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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3143 (Collision - Body Panel Repair (F01, F02) (AWD)) >> Outer Roof Skin >> 41 31 010 Replacing Outer Roof Skin (Version With Slide/Tilt Sunroof) >> Joining And Fixing Roof Outer Skin

Joining And Fixing Roof Outer Skin

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Fig 1: Securing Roof Pliers Using Tensioning Strap
G08511066Courtesy of BMW OF NORTH AMERICA, INC.

Place roof outer skin with 3 helpers evenly and centrally on vehicle.

Fit rear window and roof trim strips to check correct position of roof outer skin.

Mount roof pliers (1) and secure with tensioning strap (2).

IMPORTANT: Position clamping tools only on stiffening impressions (1) in adhesive flange area of roof outer skin.
This ensures that correct distance and thus the correct amount of adhesive between the roof outer skin and the roof frame.
Fig 2: Identifying Stiffening Impressions
G08511067Courtesy of BMW OF NORTH AMERICA, INC.

Secure roof outer skin at 3 areas with roof pliers and tensioning straps.

Fig 3: Identifying Roof Outer Skin Securing Areas
G08511068Courtesy of BMW OF NORTH AMERICA, INC.

Secure roof outer skin in windscreen area 3 times with large fixing pliers (1).

In rear window area use small fixing pliers (2) 3 times.

Fig 4: Securing Roof Outer Skin Windscreen Using Fixing Pliers
G08511069Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!

Use a suitable support (1) (approx. 50 x 50 mm) in windscreen area, as otherwise roof pillar (2) may be pressed in.

(3) Roof outer skin

Fig 5: Securing Roof Outer Skin Using Support
G08511070Courtesy of BMW OF NORTH AMERICA, INC.