41 33 040 Replacing Front Left Or Right Side Wall Holder

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NOTE: Read contents of BODY, GENERAL .
Side wall removed.
Transfer the systematic diagram onto the respective holder version.

General information:

Observe procedures for REPAIR STAGE 2 .

The following new body parts are required :

(1) Holder, side wall, front (variant 1)
(2) Holder, side wall, front (variant 2)

Following CONSUMABLES are required:

Fig 1: Identifying Front Side Wall Holders

Courtesy of BMW OF NORTH AMERICA, INC.

Material	Quantity
Adhesive K5a	1
Blind rivets N3	2
Cleaning agent R1	1

Removal of side wall holder (variant 1):

Release welded connections in areas (1) and remove holder (2).

Fig 2: Identifying Holder And Welded Connection Areas

Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part:

Adjust new part in conjunction with side panel in front to fit.

In area of bonding surfaces (1), set 2 4.2 mm dia. bore holes (2) for blind rivetsN3.

Remove new part and deburr holes.

Fig 3: Identifying Bonding Surfaces And Blind Rivets Bore Holes

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Do not grind bonding surfaces down or off.

Installation of side wall holder:

Clean all bonding surfaces with cleaning agent R1.

Apply adhesive to bonding surfaces.

Install new part and rivet with blind rivets.

Removal of side wall holder (variant 2):

Release welded connection in area (1) and remove holder (2).

Fig 4: Identifying Holder And Welded Connection Area

Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part:

Fit in new part.

In area of adhesive surface (1), drill a 4.2 mm dia. bore hole (2) for blind rivet N3.

Remove new part and deburr holes.

Fig 5: Identifying Adhesive Surface Applying Areas On Blind Rivet Bore Hole

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Do not grind bonding surfaces down or off.

Installation of side wall holder:

Clean all bonding surfaces with cleaning agent R1.

Apply adhesive to bonding surface.

Install new part and rivet with blind rivet.