LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3143 (Collision - Body Panel Repair (F01, F02) (AWD)) >> Body Repair General Information >> 41 00... Repair Solution For Straight Shank/Hexagon Rivet Nut

41 00... Repair Solution For Straight Shank/Hexagon Rivet Nut

WARNING: This page does not describe the selected car, but rather 18 other vehicles, including the 2015 BMW Alpina B7L xDrive, 2015 BMW Alpina B7 xDrive, 2015 BMW 750i xDrive, 2015 BMW 750Li xDrive, and 2015 BMW 740Li xDrive. However, it is still accessible from the selected car via links, so may be relevant.

Protection measures! 

IMPORTANT: To prevent the material from tapering, do not drill out the rivet head.
  1. Carefully spot-drill rivet head with a larger drill bit/countersink
    Fig 1: Drilling Rivet Head Using Larger Drill Bit/Countersink
    G08510800Courtesy of BMW OF NORTH AMERICA, INC.
    IMPORTANT: Avoid paintwork damage
  2. Knock rivet head away with a chisel
    Fig 2: Knocking Rivet Head Using Chisel
    G08510801Courtesy of BMW OF NORTH AMERICA, INC.
  3. Drive through rivet shank into cavity, remove if necessary
    Fig 3: Identifying Rivet Shank
    G08510802Courtesy of BMW OF NORTH AMERICA, INC.
  4. Clean component, eliminate paintwork damage if necessary
    Fig 4: Identifying Drilled Bore
    G08510803Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank can be removed: 

    IMPORTANT: To avoid corrosion, stop chips/dirt/debris by means of cavity sealing.

    Follow INSTRUCTIONS ON CORROSION PROTECTION .

  5. Preserving cavity
Fig 5: Preserving Cavity
G08510804Courtesy of BMW OF NORTH AMERICA, INC.

If the rivet shank cannot be removed: 

WARNING: Risk of injury!

Observe NOTES ON CAVITY FOAM .

IMPORTANT: To avoid corrosion and rattling noises, stop chips/dirt/debris and rivet nut shank with cavity foam.

Remove foam remnants with isohexane (benzine).

Fig 6: Preserving Cavity
G08510805Courtesy of BMW OF NORTH AMERICA, INC.
  1. 5. Stop rivet shank by means of specific foaming
  2. 6. Set rivet nut with hand rivet gun
NOTE: Fit rivet nut as quickly as possibly, ideally before the cavity foam hardens.

Hexagon/straight shank rivet nut (up to thread M8) with hand rivet gun ZS308 

IMPORTANT: Follow manufacturer's operating instructions.

Make sure rivet nut correctly contacts component.

NOTE: According to the manufacturer, the pictured tool is suitable up to an M8 thread.
Fig 7: Setting Shank Rivet Nut Using Hand Rivet Gun
G08510806Courtesy of BMW OF NORTH AMERICA, INC.

Hexagon/straight shank rivet nut (up to thread M12) with hand rivet gun MB512 

IMPORTANT: Follow manufacturer's operating instructions.

Make sure rivet nut correctly contacts component.

Fig 8: Installing Shank Rivet Nut Using Hand Rivet Gun
G08510807Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: According to the manufacturer, the pictured tool is suitable up to an M12 thread.