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34 33 071 Replacing vacuum hose for brake booster

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IMPORTANT: Before beginning work, fully press the brake pedal several times to reduce the vacuum pressure in the brake booster. This makes it easier to remove the vacuum hose.

Vacuum hose and non-return valve are welded together and are replaced together as a single unit.

Necessary preliminary tasks 

IMPORTANT: Do not kink vacuum line.
Vacuum line and brake lines must not touch each other in area of brake booster!

Contact with surrounding components is only permitted at the designated toothed rings!

Check vacuum line for ease of movement after reinstalling mounting bracket for windscreen wiper system.

Detach vacuum line (1) from brake booster (2).

Installation: 

Check seal (3), replace if necessary.

Fig 1: Identifying Vacuum Line, Brake Booster And Seal
G08421315Courtesy of BMW OF NORTH AMERICA, INC.

Remove seal (1).

Release screws (2) and remove bulkhead upper section (3).

Release screws (4).

Fig 2: Identifying Bulkhead Upper Section, Seal And Screws
G08484621Courtesy of BMW OF NORTH AMERICA, INC.

Gently pull bulkhead upper section middle (1) upwards and

Feed out line penetration (2) towards top.

Fig 3: Pulling Bulkhead Upper Section
G08484622Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect vacuum line (1) from vacuum pump (2).

Unclip vacuum line (1) in water box from holders and remove.

Fig 4: Identifying Vacuum Line And Pump
G08484623Courtesy of BMW OF NORTH AMERICA, INC.