LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2974 (Convertible Top - Repair - E93) >> Folding Roof >> 54 37 195 Removing and installing/replacing right hydraulic cylinder from roof shell, middle

54 37 195 Removing and installing/replacing right hydraulic cylinder from roof shell, middle

WARNING: This page does not describe the selected car, but rather 11 other vehicles, including the 2013 BMW 328i, 2012 BMW 328i, 2011 BMW 328i, 2010 BMW 335i, and 2010 BMW 328i. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

CAUTION: Hydraulic fluid may emerge from the disconnected lines and the open connections on the hydraulic cylinder.
Protect components and work area with suitable materials (e.g. cloths).
NOTE: Hydraulic system must be at zero pressure.
Open screw on hydraulic unit 1.5 turns.

Lever out clips (1).

Fig 1: Identifying Hydraulic Unit Clips
G06181311Courtesy of BMW OF NORTH AMERICA, INC.

Drive out bearing pins (1 and 2).

Installation: 

Bearing pin (1) is shorter than bearing pin (2).

Remove hydraulic cylinder.

Fig 2: Identifying Hydraulic Unit Bearing Pin
G06181312Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten plug connection (1) and disconnect.

NOTE: Plug connection on right roof shell cylinder can be incorrectly positioned.
The plug connection must be repositioned if it does not  point to the outside of the vehicle.
Fig 3: Identifying Plug Connection
G06181313Courtesy of BMW OF NORTH AMERICA, INC.

Disconnecting hydraulic lines from cylinder: 

Disconnect cable straps.

Installation: 

Replace cable straps.

Slide open retaining rings (1) with screwdriver.

Detach hydraulic lines (2).

IMPORTANT: Protect joints (lines and cylinder) against dripping fluid, e.g. with a cleaning cloth.
Observe hose markings.
Make sure airbag hydraulic lines and wiring harness are exactly routed.
Fig 4: Detaching Hydraulic Lines
G06181314Courtesy of BMW OF NORTH AMERICA, INC.
NOTE:
  • Carry out operational check.
  • Check fluid level.