LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2963 (Fuel System - Tightening Torques - M56) >> Fuel Injector Nozzles and Lines >> 13 53 Fuel Injector Nozzles and Lines

13 53 Fuel Injector Nozzles and Lines

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2005 BMW 325i, 2005 BMW 325Ci, 2004 BMW 325i, 2004 BMW 325Ci, and 2003 BMW 325i. However, it is still accessible from the selected car via links, so may be relevant.
TIGHTENING TORQUE SPECIFICATIONS - FUEL INJECTOR NOZZLES AND LINES

  Type Thread Tightening specifications Dimension
1AZ Nozzle holder combination (assembly) M21 / M51     80 Nm
2AZ Injection nozzle assembly in cylinder head M21     40 Nm
M51 / M41     65 Nm
3AZ Fuel injection line (union nut) to injection pump and nozzle combination M21 / M51 / M41     20 Nm
4AZ Feed line to fuel injection pipe M43 / M44/M43TU     20 Nm
5AZ Injector nozzles -
Combination in
Cylinder head cover
M47 M6   10 Nm
Injector in cylinder head cover (Common Rail System) M47TU / M47T2 / M57 / M57TU / M57T2 M6 Establish the screw connections alternately.  
1. Jointing torque 1 Nm
2. Jointing torque 4 Nm
3. Final torque 9 Nm
M67 M8   30 Nm
6AZ Fuel injection line to injection pump (VP44) colour: yellow chromated up to 10/2000 M47     30 Nm
Fuel injection line to injection pump (VP 44)
Colour: grey phosphate coating from 10/2000
M47     20 Nm
7AZ Fuel injection line to injector nozzle
Colour: yellow chromated
up to 10/2000
M47     30 Nm
Fuel injection line to injector nozzle
Colour: grey phosphate coating from 10/2000
      20 Nm
8AZ Pressure lines (Common Rail System) M57 / M47TU      
Injector
Colour: yellow chromated
up to 10/2000
      30 Nm
Injector
Colour: yellow chromated from 9/2002
M57TU M12 x 1.5   23 Nm
Injector
Colour: grey phosphate coating
from 10/2000
      20 Nm
Pressure accumulator, fuel distributor or
Colour: yellow chromated
High pressure pump up to 10/2000
      35 Nm
Pressure accumulator, fuel distributor or High pressure pump Colour: grey phosphate coated from 10/2000       20 Nm
Pressure accumulator, fuel distributor or High pressure pump Colour: yellow chromated from 9/2002 M57TU M14 x 1.5   23 Nm
8AZ Pressure lines (Common Rail System) M67 / M47T2 / M57T2      
Injector       23 Nm
Pressure accumulator, fuel distributor or high pressure pump       23 Nm
9AZ Rail pressure sensor to pressure accumulator (Common Rail System) M57 RDS2     38 Nm
M57 RDS4     38 Nm
M47TU / M57TU / M47TU2 / M57TU2     70 Nm
10AZ Pressure regulator to high pressure pump (Common Rail System) M57 / M67     9 Nm
11AZ Pressure control valve to fuel distributor (Common Rail System) E38 / M67     5 Nm
E65 / M67     80 Nm
12AZ Rail pressure sensor to fuel distributor (Common Rail System) E38 / M67 / RDS2     38 Nm
E38 / M67 / RDS4     38 Nm
E65 / M67     70 Nm
13AZ Rail pressure control valve to pressure accumulator (Common Rail System) M47TU / M57TU     80 Nm
M47TU2 / M57TU2   1) Tightening 60 Nm
2) Opening by 90 °
3) Final torque 85 Nm
14AZ Fuel return line to rail M47TU / M57TU Banjo bolt   25 Nm
15AZ Fuel line to fuel injection pipe M56     26 Nm
16AZ Injector to fuel injection pipe M56     26 Nm
17AZ Threaded support sleeve to rail M57     60 Nm