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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2935 (Slide/Tilt Roof - Repair - E91) >> 5410 Sunroof >> 54 10 020 Removing and installing mechanism for front glass lid >> Necessary preliminary work

Necessary preliminary work

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Overview of glass lid mechanism: 

Fig 1: Overview Of Glass Lid Mechanism
G06979554Courtesy of BMW OF NORTH AMERICA, INC.

Components 2, 3 and 12 can be replaced with this repair instruction.

NOTE: Always replace mechanism for glass slide/tilt sunroof in pairs.
Remove all faulty parts completely from guide rail.
If necessary, lightly grease guide channel.
WARNING: Edges can be sharp. Danger of injury!
Fig 2: Removing Faulty Parts From Guide Rail
G05507213Courtesy of BMW OF NORTH AMERICA, INC.

Removing upper connecting link (return linkage): 

Carefully lever up tabs (1) of cover strip (2) with a screwdriver.

Remove cover strip (2).

Installation note:

Cover strip determines alignment of mechanism.

Fig 3: Removing Cover Strip
G05507214Courtesy of BMW OF NORTH AMERICA, INC.

Slide drive cable plate (1) with screwdriver fully forwards up to stop (0 position).

Fig 4: Sliding Drive Cable Plate
G06979557Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage! Do not move locking lever (1) by force.
Front drive cable plate (3) must  be pushed forward up to stop (0 position).
Move drive cable plate (3) only when locking lever (1) is engaged.
Lever out retaining spring on reverse side (2) and remove closing lever.
Carefully lever locking lever (1) from front connecting link out of guide rail (release) and hold in position.
Fig 5: Moving Drive Cable Plate
G06979558Courtesy of BMW OF NORTH AMERICA, INC.

Installation note:

Do not move front drive cable plate (2) before locking lever (1) is engaged (Risk of damage).

Insert closing lever in rear drive cable plate (3) and install retaining clip.

Move rear drive cable plate (3) until closing lever is engaged in guide rail (see circle for correct position).

Rear drive cable plate (3) must be heard and felt to snap into guide rail, as otherwise the guide lugs of the front drive cable plate (2) will break off.

Front drive cable plate (2) can be removed only when REAR DRIVE CABLE PLATE  (3) is removed.

Fig 6: Moving Upper Connecting Link
G06979559Courtesy of BMW OF NORTH AMERICA, INC.

Remove fabric adhesive tape.

Installation note:

Replace fabric adhesive tape.

IMPORTANT: Locking lever (3) must still be in the lifted-out position before upper connecting link (1) is moved. Risk of damage!
Pull upper connecting link (1) towards rear until drive wedge (2) is no longer guided.
Upper connecting link (1) is free from drive wedge (2) and can be levered out in upward direction.
Fig 7: Removing Upper Connecting Link From Guide Rail
G05507218Courtesy of BMW OF NORTH AMERICA, INC.

Feed upper connecting link (1) out of guide rail.

NOTE: If necessary, move mechanism (drive cable plate) approx. 2 cm towards rear.
Upper connecting link can be fed out and in more easily.
Fig 8: Removing Upper Connecting Link From Lower Connecting Link
G05507219Courtesy of BMW OF NORTH AMERICA, INC.

Reposition upper connecting link (1) in direction of arrow and remove from lower connecting link.

Fig 9: Removing Water Gutter Carrier And Lower Connecting Link
G05507220Courtesy of BMW OF NORTH AMERICA, INC.

Removing water gutter carrier and lower connecting link: 

Slide water gutter carrier (2) with lower connecting link (1) towards rear.

Remove water gutter carrier with lower connecting link from guide rail.

Fig 10: Pushing Slide Element
G05507221Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, push slide element (1) towards rear and remove from guide rail.

Fig 11: Adjusting Mechanism
G05507222Courtesy of BMW OF NORTH AMERICA, INC.

Adjusting mechanism before installing glass lid: 

Insert screwdriver into upper connecting link (3).

Slide drive plate (2) towards rear until drive wedge (1) runs against screwdriver.

NOTE: An exact working procedure is required here. Mechanism must run on left and right exactly at one height.
Check that mechanical components on left and right sides have same status.

Installation note: 

Observe GREASE INSTRUCTIONS  for replacement parts.

NOTE: Check smooth and noise-free running of kinematics.
Check function.