Necessary preliminary work
- Remove GLASS SLIDE/TILT SUNROOF
- Remove GLASS SLIDE/TILT SUNROOF LID AT FRONT
- Remove GLASS SLIDE/TILT SUNROOF LID AT REAR
- Remove FRONT WATER GUTTER
- Remove drive for slide/tilt sunroof actuation . See 6761005 REPLACING DRIVE WITH GEAR (FRONT) FOR ACTUATING SLIDE/TILT SUNROOF or 6761007 REMOVING AND INSTALLING/REPLACING DRIVE WITH GEAR (REAR) FOR ACTUATING SLIDE/TILT SUNROOF (REAR)
Overview of glass lid mechanism:
Components 2, 3 and 12 can be replaced with this repair instruction.
Remove all faulty parts completely from guide rail.
If necessary, lightly grease guide channel.
Removing upper connecting link (return linkage):
Carefully lever up tabs (1) of cover strip (2) with a screwdriver.
Remove cover strip (2).
Installation note:
Cover strip determines alignment of mechanism.
Slide drive cable plate (1) with screwdriver fully forwards up to stop (0 position).
Front drive cable plate (3) must be pushed forward up to stop (0 position).
Move drive cable plate (3) only when locking lever (1) is engaged.
Lever out retaining spring on reverse side (2) and remove closing lever.
Carefully lever locking lever (1) from front connecting link out of guide rail (release) and hold in position.
Installation note:
Do not move front drive cable plate (2) before locking lever (1) is engaged (Risk of damage).
Insert closing lever in rear drive cable plate (3) and install retaining clip.
Move rear drive cable plate (3) until closing lever is engaged in guide rail (see circle for correct position).
Rear drive cable plate (3) must be heard and felt to snap into guide rail, as otherwise the guide lugs of the front drive cable plate (2) will break off.
Front drive cable plate (2) can be removed only when REAR DRIVE CABLE PLATE (3) is removed.
Remove fabric adhesive tape.
Installation note:
Replace fabric adhesive tape.
Pull upper connecting link (1) towards rear until drive wedge (2) is no longer guided.
Upper connecting link (1) is free from drive wedge (2) and can be levered out in upward direction.
Feed upper connecting link (1) out of guide rail.
Upper connecting link can be fed out and in more easily.
Reposition upper connecting link (1) in direction of arrow and remove from lower connecting link.
Removing water gutter carrier and lower connecting link:
Slide water gutter carrier (2) with lower connecting link (1) towards rear.
Remove water gutter carrier with lower connecting link from guide rail.
If necessary, push slide element (1) towards rear and remove from guide rail.
Adjusting mechanism before installing glass lid:
Insert screwdriver into upper connecting link (3).
Slide drive plate (2) towards rear until drive wedge (1) runs against screwdriver.
Check that mechanical components on left and right sides have same status.
Installation note:
Observe GREASE INSTRUCTIONS for replacement parts.
Check function.