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11 61 050 Removing and installing intake air manifold (N62)

WARNING: This page is about a different car, the 2005 BMW 545i and 2004 BMW 545i. However, it is still accessible from the selected car via links, so may be relevant.

Remove acoustic cover.

Remove design cover.

Remove center of bulkhead.

Remove intake hose.

Remove injection pipe. Refer to 13 53 240 REPLACING COMPLETE INJECTION PIPE (N62, N62TU) .

On rear side of manifold, unlock and disconnect plug on differential pressure sensor and on servomotor.

Unlock and detach vent hose (1).

Remove cable from holder.

Fig 1: Identifying Vent Hose
G03270154Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screws.

Remove intake air manifold (2) upwards with aid of a second person.

Fig 2: Locating Intake Air Manifold Retaining Screws
G03270155Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Clean sealing faces (1) on intake air manifold (2).

Fig 3: View Of Sealing Faces On Intake Air Manifold
G03270156Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Clean sealing face (1) on left and right.

Replace gasket on left and right.

Fig 4: Locating Sealing Face
G03270157Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.

Check air intake system for leaks.