LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2914 (Body Equipment - Repair - E91) >> Rear Door Locks, Handles, Fittings >> 51 22 090 Removing and installing/replacing door lock in left or right rear door

51 22 090 Removing and installing/replacing door lock in left or right rear door

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2012 BMW 328xi, 2012 BMW 328i, 2011 BMW 328xi, 2011 BMW 328i, and 2010 BMW 328xi. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

Unlock and disconnect plug connection (2) at lugs (1).

Unhook Bowden cable (3) from door lock (4).

Unclip lock knob control rod (5).

Fig 1: Identifying Plug Connection At Lugs And Door Lock Bowden Cable
G06202582Courtesy of BMW OF NORTH AMERICA, INC.

Unhook Bowden cable (1) from door lock (2).

If necessary, release cable holder on door lock (2).

Installation: 

Bowden cable (1) must be correctly engaged in locators in door lock (2).

Bowden cable (1) must be laid without kinks in bend to door lock (2).

Fig 2: Identifying Door Lock Bowden Cable
G06202569Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Door cannot be opened if Bowden cable (1) is incorrectly laid.
IMPORTANT: Do not damage door lock seal during removal.

Release screws (1).

Remove door lock (2) from inside.

IMPORTANT: To avoid leaking and electrical malfunction:
Pull door lock (2) with special tool into corner (3), see Figs.
R51 3381 and R51 7594.
Fig 3: Identifying Door With Lock And Screws
G04749714Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Seal (1) on door lock (2) must not be damaged.

Fig 4: Locating Seal On Door Lock
G04749715Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Fig 5: Sliding Special Tool (51 2 190) Into Opened Rotary Striker
G04749716Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Fig 6: Installing Door Lock Using Special Tool (51 2 190)
G04749717Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: To tension door lock (1), it is only permitted to turn knurled screw (2) by a further 1 to 1.5 turns (max.) (risk of damage).
Door lock seal must rest uniformly on inner door plate (water ingress).

Installation: 

Check function of child lock (1) on door lock (2).

Fig 7: Checking Function Of Child Lock On Door Lock
G04788595Courtesy of BMW OF NORTH AMERICA, INC.