LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2914 (Body Equipment - Repair - E91) >> Front Lid Insulation Lining >> 51 48 060 Removing and installing/replacing sound insulation in left or right front door >> Necessary preliminary tasks

Necessary preliminary tasks

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2012 BMW 328xi, 2012 BMW 328i, 2011 BMW 328xi, 2011 BMW 328i, and 2010 BMW 328xi. However, it is still accessible from the selected car via links, so may be relevant.

Position of sealing bead (1).

Feed cable (3) out of sound insulation (2).

Fig 1: Identifying Sealing Bead, Cable And Sound Insulation
G06854193Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: When cutting through sealing bead (1), do not damage sound insulation (2) and if necessary cable.
Fig 2: Cutting Sealing Bead Of Sound Insulation Using Sharp Cutting Tool
G06854194Courtesy of BMW OF NORTH AMERICA, INC.

With a suitable sharp cutting tool (3) cut through sealing bead (1) of sound insulation (2) in the area to be detached.

Clean bonding area with adhesive remover (sourcing reference: BMW Parts Service).

Air drying time: 1 minute

IMPORTANT: Adhesive areas must be dry and free of dust and grease.
Once it has been cleaned, do not touch the adhesive area with bare hands.
NOTE: Replacement:

Lay 6 mm dia. butyl rope (sourcing reference: BMW Parts Department) in specified adhesive area.

Heat butyl cord (hot air blower) and press down firmly on sound insulation all round.

Contact pressure with hand roller: approx. 20 N/cm 2

Manual contact pressure: approx. 10 N/cm 2

NOTE: Firm thumb pressure has approx. 30 N/cm 2
NOTE: Position of butyl rope (1) on sound insulation (2).
Fig 3: Identifying Butyl Rope On Sound Insulation
G06854195Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: A marking (2) is provided all round on the sound insulation (1).

Butyl rope (3) rests on or inside the marking (2).

Fig 4: Identifying Marking On Sound Insulation
G04749846Courtesy of BMW OF NORTH AMERICA, INC.