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3. Crimping contact sleeves for 4 mm2 fan connectors and ignition cable contacts

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Use special tool kit 12 1 080 to attach ignition cable contacts and crimp 4 mm2 contact sleeves for fan connectors.

Fig 1: Identifying Hand Pliers 12 1 081 And Nest 12 1 083
G04727469Courtesy of BMW OF NORTH AMERICA, INC.

See repair instructions 

SPECIAL TOOLS FOR WIRING HARNESS REPAIRS. 

Release special tool 12 1 081:

Squeeze grips (1) lightly and push unlocking lever (2) in direction of arrow.

Or:

Compress handles as far as they will go, tool unlocks automatically.

Fig 2: Pushing Lever In Direction Of Arrow
G04727470Courtesy of BMW OF NORTH AMERICA, INC.

Place 4 mm2 contact sleeve in nest with anti-twist safeguard (1) as far as possible.

Fig 3: Locating Contact Sleeve And Anti-Twist Safeguard
G04727471Courtesy of BMW OF NORTH AMERICA, INC.

Preload contact by squeezing matrix in crimping tool. Grip contact (1) firmly only, do not crimp.

Fig 4: Identifying Grip Contact
G04727472Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for CUTTING AND STRIPPING INSULATION  from cables.

Insert stripped end of wire (7) in the contact. Ensure insulation and stripped wire end are correctly laid in contact.

Compress crimping tool as far as it will go.

Crimping tool unlocks automatically.

Take contact out of crimping tool.

Fig 5: Compressing Crimping Tool
G04727473Courtesy of BMW OF NORTH AMERICA, INC.