LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2826 (Rear Axle - Repair - E91 (AWD)) >> 3300 General >> 41 00... Repair solution for straight shank/hexagon rivet nut >> Protection measures!

Protection measures!

WARNING: This page is about a different car, the 2012 BMW 328xi, 2011 BMW 328xi, 2010 BMW 328xi, and 2009 BMW 328xi. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: To prevent the material from tapering, do not drill out the rivet head.
  1. Carefully spot-drill rivet head with a larger drill bit/countersink
    Fig 1: Drilling Rivet Head Using Larger Drill Bit
    G05476737Courtesy of BMW OF NORTH AMERICA, INC.
    IMPORTANT: Avoid paintwork damage
  2. Knock rivet head away with a chisel
    Fig 2: Knocking Rivet Head Using Chisel
    G05476738Courtesy of BMW OF NORTH AMERICA, INC.
  3. Drive through rivet shank into cavity, remove if necessary
    Fig 3: Identifying Cavity Of Rivet Shank
    G05476739Courtesy of BMW OF NORTH AMERICA, INC.
  4. Clean component, eliminate paintwork damage if necessary
    Fig 4: Identifying Cavity
    G05476732Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank can be removed: 

    IMPORTANT: To avoid corrosion, stop chips/debris by means of cavity sealing.
  5. Preserving cavity
    Fig 5: Preserving Cavity
    G05476733Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank cannot be removed: 

    WARNING: Risk of injury!
    IMPORTANT: To avoid corrosion and rattling noises, stop chips/debris and rivet nut shank with cavity foam.
    Remove foam remnants with isohexane (benzine).
    Fig 6: Preserving Cavity
    G05476733Courtesy of BMW OF NORTH AMERICA, INC.
  6. Stop rivet shank by means of specific foaming
  7. Set rivet nut with hand rivet gun
    NOTE: Fit rivet nut as quickly as possibly, ideally before the cavity foam hardens.