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31 31 041 Replacing front left or right spring strut (M3)

WARNING: This page is about a different car, the 2011 BMW M3, 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • When replacing shock absorber/spring strut, renew auxiliary damper!
WARNING: Before using the special tool 313340 SPRING TENSIONER take care to read through the Owner's Handbook!
All the safety information and instructions contained in the Owner's Handbook must be strictly  observed!
Failure to observe these safety precautions and instructions increases the risk of serious physical injury, damage to your health and damage to property and equipment!
IMPORTANT:
  1. Prior to each use, check the special tools for defects, modifications and operational reliability.
  2. Damaged/modified special tools must not be used!
  3. No changes or modifications may be made to the special tools!
  4. These special tools are intended solely for the purpose of tightening and relieving cylindrical and tapered suspension springs.
  5. Keep special tools dry, clean and (down to the spindle) free from grease.
  6. The use of an impact screwdriver on special tool 31 3 341 is prohibited!
  7. Do not compress coil spring to full extent.

Necessary preliminary work 

Removing 

Clamp special tool 31 3 341 in vice.

Fit special tools 31 3 351 from above on special tool 31 3 341 until retaining bolts (1) can be felt and heard to snap into place.

Check seating of special tools 31 3 351 and, if necessary, correct.

Fig 1: Fitting Special Tools 31 3 351 On Special Tool 31 3 341
G06203938Courtesy of BMW OF NORTH AMERICA, INC.

Clean coil spring to remove all coarse dirt and mount on special tools 31 3 351.

Turn spring strut until lower end of coil spring (1) points upwards.

Fig 2: Turning Spring Strut Of Coil Spring
G06203939Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Danger to life!
The upper and lower coils of the coil spring must be situated entirely in the recess of special tools 31 3 351.

Compress coil spring until stress on piston rod is relieved.

Fig 3: Compressing Coil Spring On Piston Rod
G06203940Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Danger to life!
Nut may only be released if:
  1. the coil spring has been sufficiently tensioned with special tools 31 3 341 and 31 3 351
  2. the upper and lower coils of the coil spring are situated entirely in the recess of special tools 31 3 351
Fig 4: Removing Support Bearing
G06203941Courtesy of BMW OF NORTH AMERICA, INC.

Release nut (1) (grip piston rod in so doing) and remove support bearing (2).

IMPORTANT: Risk of contamination!
Ensure conditions of absolute cleanliness when handling the two-part support bearing.
Fig 5: Identifying Support Bearings
G06203942Courtesy of BMW OF NORTH AMERICA, INC.

Pull off support disc (1) and auxiliary damper (2) with gaiter (3) from piston rod of shock absorber (4).

Remove shock absorber (4) sideways from coil spring.

Fig 6: Pulling Support Disc From Piston Rod Of Shock Absorber
G06203943Courtesy of BMW OF NORTH AMERICA, INC.

Relieve tension on coil spring and remove from special tools 31 3 351.

Fig 7: Relieving Tension On Coil Spring Using Special Tools 31 3 351
G06203944Courtesy of BMW OF NORTH AMERICA, INC.

Installation 

IMPORTANT: Risk of mixing up
The lower coil of the coil spring is slightly smaller than the upper coil.
Fig 8: Identifying Lower And Upper Coil Of Spring
G06203945Courtesy of BMW OF NORTH AMERICA, INC.

Accommodate coil spring with special tools 31 3 351.

Turn coil spring until lower end of coil spring (1) points upwards.

Fig 9: Positioning Lower End Of Coil Spring
G06203946Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Danger to life!
Do not compress coil spring to full extent.
The upper and lower coils of the coil spring must be situated entirely in the recess of special tools 31 3 351.

Tension coil spring.

Fig 10: Compressing Upper And Lower Coils Of Coil Spring Using Special Tools 31 3 351
G06203944Courtesy of BMW OF NORTH AMERICA, INC.

Replace spring pad (1).

IMPORTANT: Make sure spring pad (1) is correctly seated on shock absorber. Guide (2) must be correctly seated in opening (3) in shock absorber!
Fig 11: Identifying Spring Pad And Guide Opening On Shock Absorber
G06203948Courtesy of BMW OF NORTH AMERICA, INC.

Check auxiliary damper and gaiter for damage, replace if necessary.

Fig 12: Identifying Damper And Gaiter
G06203949Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Make sure support disc and folding of gaiter are correctly positioned (see graphic).

Insert shock absorber (4) in tensioned coil spring.

Slide auxiliary damper (2) with gaiter (3) onto piston rod.

Attach support disc (1) to piston rod.

Fig 13: Inserting Shock Absorber In Tensioned Coil Spring
G06203943Courtesy of BMW OF NORTH AMERICA, INC.

Replace spring pad (1).

IMPORTANT: Make sure spring pad (1) is correctly seated on support bearing.
Fig 14: Identifying Spring Pad
G06203951Courtesy of BMW OF NORTH AMERICA, INC.

Check support bearing (1) for damage, replace if necessary.

Attach support bearing (1) to piston rod.

Coat mounts (2) with Circo Light (sourcing reference: BMW Parts Service).

Fig 15: Identifying Support Bearing And Coat Mounts With Circo Light
G06203952Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Joint plate (1) is correctly seated in support bearing mounts after tension is relieved on coil spring.

Attach joint plate (1) to piston rod.

Replace nut (2) and tighten down (gripping piston rod in so doing).

Tightening torque 31 31 2AZ .

Fig 16: Identifying Joint Plate With Nut
G06203953Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Upper coil of coil spring must rest positively on support bearing!
Lower end of coil spring (2) must rest on stop of spring pad (1)!

Relieve tension on coil spring.

Check installation position of gaiter (3), correct folds if necessary.

Fig 17: Checking Installation Position Of Gaiter
G06203954Courtesy of BMW OF NORTH AMERICA, INC.

After installation