51 31... Remove windscreen with "Roll Out 2000"

WARNING: This page is about a different car, the 2011 BMW M3, 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Windscreen removal system "Roll Out 2000"

Fig 1: Identifying Windscreen Removal System Components

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: Both paint and ergonomic and health-endangering damage is minimized with the "Roll Out 2000" system.
Sourcing reference:

WARNING: Follow See Recommended Engine Oils For BMW Group Engines See 5100... SAFETY INSTRUCTIONS FOR WORKING ON CARS WITH AIRBAG SYSTEMS or 72 SAFETY PRECAUTIONS AND GENERAL INFORMATION for working on vehicles with airbag systems (risk of injury).

IMPORTANT: Take care when handling sharp-edged tools and cutting wire (risk of damage to head airbag and window glass).

IMPORTANT: Always keep both suction cups dry and clean to ensure their optimum adhesion on the windscreen.
Lubricate spool if lock rattling becomes too loud.
Always wear safety goggles and protective gloves for your own safety.

Mounting suction cup lifters on windscreen or rear window:

Fig 2: Identifying Suction Cup Lifters Position On Windscreen

Courtesy of BMW OF NORTH AMERICA, INC.

Secure position of suction cup lifters as shown:
1. Suction cup lifter with double spool
2. Suction cup lifter with single spool
3. Window
4. Cutting wire

Fig 3: Identifying Suction Cup Lifters Position On Windscreen

Courtesy of BMW OF NORTH AMERICA, INC.

Preparatory work

Cut off required cutting wire length:
Length = 6 x window glass diagonal
The cutting wire loops must lie on top of each other in area (B).
They must not get caught up in each other. (Otherwise no possibility of cutting the adhesive bead/wire will break.)

Overlapping of cutting wire loops approx. 10 cm.

Distance from right window edge approx. 30 cm.

Pulling cutting wire into vehicle

Cut off wire end (1) at an angle and pierce adhesive bead (2) with it.
Wire end must be bent towards window glass.

Fig 4: Identifying Wire End

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Laying cutting wire around window glass

Starting from pull-in point, lay wire eyelet created on the outside around the window glass
Pull excess wire into passenger compartment

IMPORTANT: Make sure the cutting wire is located at all four corner points below the window glass.
Check that the cutting wire is not caught on clamps or body.
Secure window glass on outside with adhesive tape against sliding.

Fig 5: Laying Cutting Wire Around Window Glass

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: Window glass (1) with installed seals (3) or molded-on surrounds:

Moisten cutting wire (4) and seals (3) on window glass (1) with water
Insert cutting wire (4) in bend (without kinking) between window glass(1) and body aperture (2)

Fig 6: Inserting Cutting Wire Between Window Glass And Body Aperture

Courtesy of BMW OF NORTH AMERICA, INC.

Protecting vehicle passenger compartment

To avoid damage and possible dirt contamination, protect A-pillars, roof and dashboard trim panel (3) by means of plastic washer (1)
Always carry plastic washer (1) between respective wire (2) being tightened and trim panel components

Fig 7: Identifying Plastic Washer, Respective Wire, Roof And Dashboard Trim Panel

Courtesy of BMW OF NORTH AMERICA, INC.

Attaching wire in hoisting winch with double coil

Bend over cutting wire end (1) and insert into slot of spool (2)
Repeat process with other end of wire (1) and second spool (2)
Wind cutting wire (1) onto spools by hand until cutting wire (1) is under slight tension

Fig 8: Inserting Cutting Wire End Into Slot Of Spool

Courtesy of BMW OF NORTH AMERICA, INC.

Starting the dismantling

NOTE: Spools can only be rotated in one direction.

Make sure the wire is always situated in the guide channel of the suction cup lifter (1)
Fit reversible ratchet onto top spool shaft (2) and tighten wire
Start by cutting lower adhesive bead
At the end of the cutting process, the two wire loops join up at the lifting winch (1)
Remove "Roll Out 2000"
Remove window glass

Fig 9: Identifying Suction Cup Lifter And Spool Shaft

Courtesy of BMW OF NORTH AMERICA, INC.