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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2788 (General Electrical System - Repair - E90) >> Plug Connection, Terminal, Fuse Box >> 61 13... Repairing airbag leads (build date/version affected 04/2008 to 07/2008)

61 13... Repairing airbag leads (build date/version affected 04/2008 to 07/2008)

WARNING: This page is about a different car, the 2011 BMW M3, 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Read and comply with SAFETY REGULATIONS  for handling airbag modules and pyrotechnical belt pretensioners.
Improper handling can lead to triggering of the pyrotechnical seat belt pretensioner or side airbag, resulting in injuries.

Switch off ignition!

IMPORTANT: Always use repair cable set for belt tensioner and seat airbag in event of a fault on driver's and front passenger sides.

Necessary preliminary tasks: 

Unlock plug connections (1) and disconnect.

Disconnect plug (2).

Fig 1: Identifying Plug Connections And Plug
G06177633Courtesy of BMW OF NORTH AMERICA, INC.

Release cable tie (1).

Unlock cap (2) on both sides and pull out in direction of arrow.

Installation: 

Secure wiring harness for strain relief with cable tie on plug housing.

Fig 2: Pulling Out Cap
G06177634Courtesy of BMW OF NORTH AMERICA, INC.
Fig 3: Identifying Cables Insulation
G06177635Courtesy of BMW OF NORTH AMERICA, INC.

Strip insulation (1) and disconnect cables in accordance with table.

CABLE DISCONNECTION REFERENCE CHART - DRIVER SEAT

Driver's seat:
Pin 16 Yellow/Red GSF+
Pin 17 Yellow/Brown GSF
Pin 18 Yellow SIAVL+ for LHD
  Blue SIAVR+ for RHD
Pin 19 Brown SIAVL/VR
CABLE DISCONNECTION REFERENCE CHART - PASSENGER SEAT

Passenger's seat:
Pin 16 Blue/Red GSBF+
Pin 17 Blue/Brown GsBF
Pin 18 Blue SIAVR+ for LHD
  Yellow SIAVL+ for RHD
Pin 19 Brown SIAVR/VL

Cut cable (1) with BMW-recommended cable stripper and strip insulation.

  1. Dimension A = 11 cm
Fig 4: Cutting Cable Using BMW-Recommended Cable Stripper
G06177636Courtesy of BMW OF NORTH AMERICA, INC.

Cut repair cable (1) with BMW-recommended cable stripper and strip insulation.

Cut repair wiring harness 11 cm.

  1. Dimension A = 11 cm
Fig 5: Identifying Repair Cable
G06201950Courtesy of BMW OF NORTH AMERICA, INC.

Connect repair cable (1) with butt connector to vehicle wiring harness.

Fig 6: Connecting Repair Cable With Butt Connector To Vehicle Wiring Harness
G06177638Courtesy of BMW OF NORTH AMERICA, INC.

Slide SHRINK-ON HOSES  (1) over ignition circuit leads (2).

IMPORTANT: Do not burn shrink-on sleeve.

With hot-air blower, shrink the shrink-on hose on both sides of shrink-on hose until glue emerges uniformly all round.

Fig 7: Sliding Shrink-On Hoses Over Ignition Circuit Leads
G06177639Courtesy of BMW OF NORTH AMERICA, INC.

Connect ignition circuit lead (1) with special tool 610327 in accordance with table.

Fig 8: Connecting Ignition Circuit Lead Using Special Tool (61 0 327)
G06201953Courtesy of BMW OF NORTH AMERICA, INC.