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11 34 715 Replacing all valve springs (S65)

WARNING: This page is about a different car, the 2011 BMW M3, 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Risk of damage to cylinder head.
Use only the approved special tools.
Plastic rings on the special tools must not be damaged.
Special tools 11 5 821 and 11 5 282 must be modified to special tool 119950 DEVICE .

Necessary preliminary tasks: 

NOTE: Place cylinder head (1) with cylinder head bolts on special tool 11 9 001.

Prepare special tool 11 9 006 with special tool 11 9 008.

NOTE: Picture shows S85.
Fig 1: Identifying Cylinder Head On Special Tool
G04741718Courtesy of BMW OF NORTH AMERICA, INC.

Insert aluminum profile rail (1) and align.

Secure eccentric clamping levers (2 and 3) in direction of arrow.

Fig 2: Securing Eccentric Clamping Levers
G04741719Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Special tools S85 11 5 281 and 11 5 282 must be modified to S65 119950 DEVICE .

Special tool 11 5 281 for removing  valve keys.

Special tool 11 5 282 for installing  valve keys.

Special tool 11 9 953 for securing  valve keys.

Fig 3: Identifying Special Tool (11 5 281 And 11 5 282)
G04741720Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew valve cage from special tool 11 5 281.

Special tool 11 9 951 (1 to 3) must be replaced.

Fig 4: Identifying Valve Cage
G06203271Courtesy of BMW OF NORTH AMERICA, INC.

Remove all washers of special tool 11 5 281 (S85).

Insert special tool 11 9 951 in correct order.

Insert washer (1) with collar facing down in valve cage (2).

Fig 5: Identifying Washer And Valve Cage
G06203272Courtesy of BMW OF NORTH AMERICA, INC.

Insert felt washer (2) with smooth side facing down in valve cage (1).

Fig 6: Identifying Felt Washer And Valve Cage
G06203273Courtesy of BMW OF NORTH AMERICA, INC.

Insert washer (3) in valve cage (1).

Screw down special tool 11 5 281 with inserted special tool 11 9 951 again.

Fig 7: Identifying Washer And Valve Cage
G06203274Courtesy of BMW OF NORTH AMERICA, INC.

Modify special tool 11 5 281 with special tool 11 9 951.

Fig 8: Identifying Special Tool (11 5 281 And 11 9 951)
G06203275Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Use only approved special tools.
Risk of damage  to the HVCA guide.

Adjust special tool 11 9 009 so that special tool 11 5 281 can press vertically onto the valve spring.

Fig 9: Pressing Special Tool Onto Valve Spring
G04741721Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Lever (1) on special tool 11 5 281 is tensioned with a spring.

Press down valve spring with special tool 11 5 281 and keep pressed.

Pretension lever (1) in direction of arrow.

Release lever (1) in tensioned position.

The valve keys still installed are thus forced out and drop into the working chamber of special tool 11 5 281.

Repeat the operation several times if necessary until all the valve keys are forced out.

Fig 10: Releasing Lever
G04741722Courtesy of BMW OF NORTH AMERICA, INC.

Pull back lever on special tool 11 5 281.

Valve keys (1) can now be ejected from the working chamber (2).

Fig 11: Identifying Valve Keys And Working Chamber
G04741723Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Lower spring plate (1).
Progressive valve spring (2).
Upper spring plate (3).

Installation: 

Incorrect installation is not possible.

Fig 12: Identifying Lower Spring Plate, Progressive Valve Spring And Upper Spring Plate
G04741742Courtesy of BMW OF NORTH AMERICA, INC.

Insert lower spring plate (1).

Fig 13: Identifying Lower Spring Plate
G04741743Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Use only special tool 11 9 953 to install the valve keys - risk of damage! 

Press valve key (1) in direction of arrow into special tool 11 9 953.

Fig 14: Pressing Valve Key
G06203280Courtesy of BMW OF NORTH AMERICA, INC.

Secure valve keys (1).

Fig 15: Identifying Valve Keys
G04741726Courtesy of BMW OF NORTH AMERICA, INC.

Press valve keys into special tool 11 5 282 with special tool 11 9 953.

NOTE: Picture shows S85.
Fig 16: Identifying Special Tool (11 5 283)
G04741727Courtesy of BMW OF NORTH AMERICA, INC.

Press valve keys into special tool 11 5 282 with special tool 11 9 953.

Fig 17: Pressing Valve Keys
G04741728Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 11 5 282 is prepared for installation.

Installation: 

Positioning of valve keys (1).

Fig 18: Identifying Valve Keys Position
G04741729Courtesy of BMW OF NORTH AMERICA, INC.

Press down special tool 11 5 282 with special tool 11 9 009 in direction of arrow.

Installation: 

Both valve keys are now pressed into their initial positions.

Fig 19: Pressing Down Special Tool (11 5 282) With Special Tool (11 9 009)
G04741730Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check that valve keys (1) are in correct installation position.

Fig 20: Identifying Valve Keys
G04741717Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.