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11 61 050 Removing and installing air intake manifold (S65)

WARNING: This page is about a different car, the 2011 BMW M3, 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Do not use antiseize agents to install the air intake manifold.

Necessary preliminary tasks: 

Disconnect plug connection (1) on intake air temperature sensor.

Fig 1: Identifying Plug Connection
G06203452Courtesy of BMW OF NORTH AMERICA, INC.

Unlock hose (2) for idle actuator incoming air at fastener (1) and detach in direction of arrow.

Fig 2: Unlocking Hose
G06203453Courtesy of BMW OF NORTH AMERICA, INC.

Unlock hose (2) for condensate drain line at fastener (1) and detach in direction of arrow.

Fig 3: Unlocking Hose
G06203454Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Each hose clamp on the decoupling element is exactly positioned.

Loosen hose clamps (1).

Secure hose clamps with special tool 009250 .

Tightening torque: 11 61 1AZ .

NOTE: Picture shows hose clamps (1 to 3).
Fig 4: Identifying Hose Clamps
G06203455Courtesy of BMW OF NORTH AMERICA, INC.

Release hose clamp (1) on cylinder 4.

Secure hose clamps with special tool 009250 .

Tightening torque: 11 61 1AZ .

Fig 5: Identifying Hose Clamp
G06203456Courtesy of BMW OF NORTH AMERICA, INC.

Release hose clamp (1) on cylinders 5 to 8.

Secure hose clamps with special tool 009250 .

Tightening torque: 11 61 1AZ .

Remove intake air manifold towards top.

Fig 6: Identifying Hose Clamp
G06203457Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not lay any tools or foreign bodies in intake area.
Risk of damage  to throttle valves/engine.
Fig 7: Precaution For Throttle Valve
G06203458Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Assemble engine.